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Exhaust Pipe And Catalytic Converter: Installation

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  1. INSTALL REAR EXHAUST PIPE NO. 1 SUPPORT BRACKET 
    1. Install the rear support bracket with the 2 bolts.

      Torque: 33 N*m (337 kgf*cm, 24 ft.*lbf) 

      NOTE: Be sure to install the bracket in the correct direction.
      Fig 1: Locating Rear Support Bracket Bolts
      G04975228Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL HEATED OXYGEN SENSOR  (See INSTALLATION )
  3. INSTALL EXHAUST FRONT PIPE ASSEMBLY 
    1. Install 2 new gaskets to the exhaust front pipe.
    2. Install the exhaust front pipe to the exhaust manifolds with the 4 nuts.

      Torque: 62 N*m (632 kgf*cm, 46 ft.*lbf) 

      Fig 2: Locating Exhaust Front Pipe Assembly
      G04975226Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT EXHAUST PIPE NO. 1 SUPPORT BRACKET 
    1. Install the front support brackets with the 2 nuts.

      Torque: 33 N*m (337 kgf*cm, 24 ft.*lbf) 

      NOTE: Be sure to install the support brackets in the correct direction.
      Fig 3: Locating Front Support Brackets Nuts
      G04975225Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL EXHAUST CENTER PIPE ASSEMBLY 
    1. Install a new gasket to the exhaust center pipe assembly.
    2. Install the exhaust center pipe to the exhaust front pipe with the 2 nuts and 2 bolts.

      Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf) 

      Fig 4: Locating Exhaust Center Pipe Assembly Nuts And Bolts
      G04975224Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL EXHAUST TAIL PIPE ASSEMBLY 
    1. Install 2 new gaskets to the exhaust tail pipes.
    2. Install the 2 exhaust tail pipes with the 4 nuts.

    Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

    Fig 5: Locating Exhaust Tail Pipes Nuts
    G04975223Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. CHECK FOR EXHAUST GAS LEAKS 

    If gas is leaking, tighten the areas necessary to stop the leak. Replace the damaged parts as necessary.