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Engine Cooling System (Hybrid): Thermostat: Removal

  1. PRECAUTION  (See REMOVAL )
  2. REMOVE ENGINE ROOM SIDE LH COVER NO.2  (See REMOVAL )
  3. DRAIN HYBRID VEHICLE COOLANT  (See REPLACEMENT , for P310 and REPLACEMENT , for Q211)
  4. DRAIN ENGINE COOLANT (See  ON-VEHICLE INSPECTION   ) 
  5. DISCONNECT CABLE FROM NEGAVIVE BATTERY TERMINAL 
  6. REMOVE SERVICE PLUG GRIP  (See REMOVAL )
  7. REMOVE FRONT SUSPENSION BRACE SUB-ASSEMBLY UPPER CENTER 
  8. REMOVE AIR CLEANER CAP W/INLET  (See REMOVAL )
  9. REMOVE AIR CLEANER W/RESONATOR  (See REMOVAL )
  10. REMOVE INVERTER BRACKET NO.5  (See REMOVAL )
  11. REMOVE POWER STEERING ECU ASSEMBLY  (See REMOVAL )
  12. DISCONNECT CIRCUIT BREAKER SENSOR NO.1  (See REMOVAL )
  13. DISCONNECT ENGINE ROOM WIRE NO.2  (See REMOVAL )
  14. REMOVE INVERTER RESERVE TANK SUB-ASSEMBLY  (See REMOVAL )
  15. DISCONNECT WATER HOSE  (See REMOVAL )
  16. DISCONNECT POWER STEERING ECU BRACKET  (See REMOVAL )
  17. REMOVE INVERTER COVER  (See REMOVAL )
  18. VERIFY VOLTAGE OF W/CONVERTER INVERTER ASSEMBLY IS 0 V  (See REMOVAL )
  19. SEPARATE ENGINE WIRE NO.4  (See REMOVAL )
  20. DISCONNECT HIGHT VOLTAGE CABLE OF FRONT MOTER  (See REMOVAL )
  21. DISCONNECT MG ECU CONNECTOR  (See REMOVAL )
  22. DISCONNECT NO.3 WIRE FRAME  (See REMOVAL )
  23. INSTALL INVERTER COVER  (See REMOVAL )
  24. SEPARATE ENGINE ROOM RELAY BLOCK ASSEMBLY  (See REMOVAL )
  25. REMOVE INVERTER BRACKET NO.4  (See INSTALLATION )
  26. REMOVE W/CONVERTER INVERTER ASSEMBLY  (See INSTALLATION )
  27. REMOVE WATER INLET PIPE 
    1. Remove the bolt and the water inlet pipe.
    2. Remove the O-ring from the water inlet pipe.
      Fig 1: Locating Water Inlet Pipe
      G05201041Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE WATER INLET 
    1. Disconnect the wire harness clamp.
    2. Remove the 3 nuts and the water inlet.
      Fig 2: Locating Water Inlet Nuts
      G05201042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE THERMOSTAT 
    1. Remove the thermostat.
    2. Remove the gasket from the thermostat.