Parking Brake Assembly: Reassembly

1. Using a feeler gauge, measure the clearance.
   Fig 1: Measuring Clearance

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   Standard clearance: 

   Less than 0.35 mm (0.014 in.) 

   If the clearance is greater than the standard, replace the shim with one of the following sizes.

   SHIM THICKNESS
   
   

   Shim Thickness	Shim Thickness
   0.3 mm (0.012 in.)	0.9 mm (0.035 in.)
   0.6 mm (0.024 in.)	-

2. Using pliers, install the parking brake shoe and shim with a new C-washer.
   Fig 2: Installing Parking Brake Shoe And Shim

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1. Apply adhesive to the threads of the parking brake shoe guide plate set bolt.

   Adhesive: 

   Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent 

   Fig 3: Applying Adhesive To Threads Of Parking Brake Shoe Guide Plate Set Bolt

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2. Install the parking brake shoe guide plate with the parking brake shoe guide plate set bolt.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

   Fig 4: Identifying Parking Brake Shoe Guide Plate

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1. Apply high temperature grease to the areas of the backing plate which make contact with the parking brake shoe.
   Fig 5: Applying High Temperature Grease To Areas Of Backing Plate

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1. Install the parking brake shoe hold down spring No.2 pin to the backing plate.
Fig 6: Locating Parking Brake Shoe Hold Down Spring No.2 Pin (For 2WD)
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1. Install the parking brake shoe hold down spring No.1 pin to the backing plate.
Fig 7: Locating Parking Brake Shoe Hold Down Spring No.1 Pin (For 4WD)
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1. Using needle-nose pliers, connect the parking brake No.3 cable assembly to the parking brake shoe lever.
   NOTE: Be careful not to damage the parking brake No.3 cable assembly.
   Fig 8: Connecting No. 3 Parking Brake Cable Assembly

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2. Install the parking brake No.2 shoe assembly with the parking brake shoe hold down spring No.2 pin, parking brake shoe hold down spring No.2 cup, parking brake shoe hold down spring and parking brake shoe hold down spring No.1 cup.
   Fig 9: Installing Parking Brake No 2 Shoe Assembly

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1. Apply high temperature grease to the parking brake shoe adjusting screw set.
   Fig 10: Applying High Temperature Grease To Parking Brake Shoe Adjusting Screw Set

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2. Install the parking brake shoe return tension No.2 spring to the parking brake No.1 shoe assembly and parking brake No.2 shoe assembly.
Fig 11: Installing Parking Brake Shoe Return Tension No 2 Spring
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3. Install the parking brake shoe adjusting screw set to the parking brake No.1 shoe assembly and parking brake No.2 shoe assembly.

1. Install the parking brake No.1 shoe assembly with the parking brake shoe hold down spring No.1 pin, parking brake shoe hold down spring No.2 cup, parking brake shoe hold down spring and parking brake shoe hold down spring No.1 cup.
   Fig 12: Installing Parking Brake No 1 Shoe Assembly

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1. Install the parking brake shoe strut and parking brake shoe strut compression spring to the parking brake No.1 and No.2 parking brake shoe assemblies.
2. Using needle-nose pliers, install the 2 parking brake shoe return tension No.1 springs.
   Fig 13: Installing Parking Brake Shoe Return Tension No 1 Springs

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   HINT:

   Be sure to install the front side spring before the rear side.

1. Make sure that all the parts are installed properly. If necessary, reinstall properly.
   Fig 14: Checking Parking Brake Installation

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1. Align the matchmarks on the rear disc and rear axle hub.

1. Install the rear disc brake caliper assembly with the 2 bolts.

   Torque: 78 N*m (795 kgf*cm, 58 ft.*lbf) 

   NOTE: Do not twist the flexible hose.
   Fig 15: Installing Rear Disc Brake Caliper Assembly

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Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

HINT:

(See TEST MODE PROCEDURE )