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Parking Brake Assembly: Disassembly

  1. REMOVE REAR WHEEL 
  2. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY 
    1. Remove the 2 bolts and separate the rear disc brake caliper assembly.
      Fig 1: Locating Rear Disc Brake Caliper Assembly Bolts
      G05202993Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      Do not disconnect the flexible hose from the rear disc brake caliper assembly.

  3. REMOVE REAR DISC 
    1. Release the parking brake.
    2. Put matchmarks on the rear disc and the axle hub.
      Fig 2: Identifying Matchmarks On Rear Disc And Axle Hub
      G05202994Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the rear disc.
      Fig 3: Adjusting Parking Brake Shoe Clearance
      G04978567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      If the disc cannot be removed easily, turn the shoe adjuster until the wheel turns smoothy.

  4. REMOVE PARKING BRAKE SHOE STRUT 
    1. Using needle-nose pliers, remove the 2 parking brake shoe return tension No.1 springs.
      Fig 4: Identifying Parking Brake Shoe Return Tension No 1 Springs
      G05202996Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the parking brake shoe strut and parking brake shoe strut compression spring.
  5. REMOVE PARKING BRAKE NO.1 SHOE ASSEMBLY 
    1. Remove the parking brake shoe hold down spring No.1 cup, parking brake shoe hold down spring and parking brake shoe hold down spring No.2 cup.
    2. Fig 5: Removing Parking Brake No 1 Shoe Assembly
      G05202997Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. 2WD:

      Remove the parking brake shoe hold down spring No.1 pin.

    4. Disconnect the parking brake shoe return tension No.2 spring and remove the parking brake No.1 shoe assembly.
      Fig 6: Identifying Parking Brake Shoe Adjusting Screw Set And Return Tension No.2 Spring
      G05202998Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE PARKING BRAKE SHOE ADJUSTING SCREW SET 
    1. Remove the parking brake shoe adjusting screw set.
    2. Remove the parking brake shoe return tension No.2 spring.
  7. REMOVE PARKING BRAKE NO.2 SHOE ASSEMBLY 
    1. Remove the parking brake shoe hold down spring No.1 cup, parking brake shoe hold down spring and parking brake shoe hold down spring No.2 cup.
    2. Fig 7: Removing Parking Brake No 2 Shoe Assembly
      G05202999Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. 4WD:

      Remove the parking brake shoe hold down spring No.2 pin.

    4. Remove the parking brake No.2 shoe assembly.
    5. Using needle-nose pliers, disconnect the parking brake No.3 cable assembly from the parking brake cable shoe lever.
      NOTE: Be careful not to damage parking brake No.3 cable assembly.
  8. SEPARATE PARKING BRAKE NO.3 CABLE ASSEMBLY (See  REMOVAL   ) 
    Fig 8: Disconnecting No. 3 Parking Brake Cable Assembly
    G04978551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE PARKING BRAKE SHOE GUIDE PLATE 
    1. Remove the parking brake shoe guide plate set bolt and the parking brake shoe guide plate.
    2. Fig 9: Identifying Parking Brake Shoe Guide Plate
      G04978553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. DISCONNECT SKID CONTROL SENSOR WIRE (for 2WD)  (See REMOVAL )
  11. REMOVE REAR AXLE HUB AND BEARING ASSEMBLY (for 2WD)  (See REMOVAL )
  12. REMOVE PARKING BRAKE SHOE HOLD DOWN SPRING NO.2 PIN (for 2WD) 
    1. Remove the parking brake shoe hold down spring No.2 pin from the backing plate.
      Fig 10: Locating Parking Brake Shoe Hold Down Spring No.2 Pin
      G05203002Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. SEPARATE REAR SPEED SENSOR (for 4WD)  (See REMOVAL )
  14. REMOVE REAR AXLE SHAFT NUT (for 4WD)  (See REMOVAL )
  15. REMOVE REAR AXLE HUB AND BEARING ASSEMBLY (for 4WD)  (See REMOVAL )
  16. REMOVE PARKING BRAKE SHOE HOLD DOWN SPRING NO.1 PIN (for 4WD) 
    1. Remove the parking brake shoe hold down spring No.1 pin from the backing plate.
      Fig 11: Locating Parking Brake Shoe Hold Down Spring No.1 Pin
      G05203003Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE PARKING BRAKE SHOE LEVER 
    1. Using a screwdriver, remove the C-washer.
    2. Remove the shim and parking brake shoe lever from the parking brake No.2 shoe assembly.
      Fig 12: Removing Parking Brake Shoe Lever
      G05241865Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002