Brake Master Cylinder: Installation

INSTALL BRAKE MASTER CYLINDER W/ SIMULATOR ASSEMBLY
1. Install the gasket and brake master cylinder assembly together with the brake simulator assembly with the 4 nuts.
  Torque: 12.7 N*m (130 kgf*cm, 9 ft.*lbf)
  
  Fig 1: Locating Brake Master Cylinder Assembly And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the connector, and engage the clamp.
  
  Fig 2: Locating Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Use the SST to fully tighten the 2 brake tubes.
  SST 09023-00101
  
  Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)
INSTALL MASTER CYLINDER PUSH ROD CLEVIS
1. Apply lithium soap base glycol grease to the push rod pin.
  
  Fig 3: Locating Brake Tubes
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the push rod clevis to the brake pedal support assembly with the push rod pin and a new clip.
  
  Fig 4: Locating Clevis Pin And Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PEDAL RETURN SPRING
INSTALL RESERVOIR TUBE NO.2
1. Install the reservoir tube No.2 with the clip.
INSTALL RESERVOIR TUBE NO.1
1. Install the reservoir tube No.1 with the clip.
  
  Fig 5: Locating Reservoir Tube No.1 And Reservoir Tube No.2
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the nut.
  
  Fig 6: Locating Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
CONNECT CABLE TO BATTERY NEGATIVE TERMINAL
ADD RESERVOIR WITH BRAKE FLUID (See BRAKE PEDAL )
BLEED BRAKE ACTUATOR HOSE (See BLEEDING )
BLEED FRONT BRAKE SYSTEM (See BLEEDING )
INSTALL ABS MOTOR RELAY
1. Install the 2 ABS motor relays.
  
  Fig 7: Locating ABS Motor Relay
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CLEAR DTC
(See DTC CHECK / CLEAR )
PERFORM ACCUMULATOR ZERO DOWN (See BLEEDING )
CHECK BRAKE FLUID LEVEL IN RESERVOIR (See BRAKE PEDAL )
CLEAR DTC
(See DTC CHECK / CLEAR )
INSPECT FOR BRAKE FLUID LEAK
CHECK AND ADJUST BRAKE PEDAL HEIGHT (See ADJUSTMENT )
ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY (See ADJUSTMENT )
CHECK PEDAL FREE PLAY (See ADJUSTMENT )
CHECK PEDAL RESERVE DISTANCE (See ADJUSTMENT )
INSTALL INSTRUMENT PANEL INSERT SUB-ASSEMBLY LOWER LH (See INSTALLATION )
INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LOWER (See INSTALLATION )
INSTALL INSTRUMENT PANEL FINISH PANEL LOWER (See INSTALLATION )
PERFORM INITIALIZATION
(See INITIALIZATION )