LH Headlamp ASSY: Replacement

HINT:

COMPONENTS: SEE LH HEADLAMP ASSY .

1. REMOVE RADIATOR GRILLE SUB-ASSY (SEE  REPLACEMENT  ) 
2. REMOVE FRONT BUMPER COVER (SEE  REPLACEMENT  ) 
3. REMOVE LH HEADLAMP ASSY 
   1. Remove the 3 bolts.
   2. Pull out the headlamp assy LH forward, then disconnect the bracket of body side.
      Fig 1: Removing Headlamp Bolt

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Release the claws and disconnect the connectors as shown in the illustration, and remove the headlamp assy LH.
   Fig 2: Releasing Claws And Disconnecting Connectors

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. INSTALL HEADLAMP PROTECTOR RETAINER UPPER LH 

   HINT:

   When only the installation part of the headlamp assy LH is damaged, it can be repaired inexpensively by using a headlamp protector retainer UPR LH. In this case, however, the headlamp assy LH itself should not be damaged.

   1. Cut off the part shaded in the illustration and sand smooth with sandpaper.
      NOTE: After cutting off the part roughly, place the headlamp protector retainer UPR LH against the bosses and gradually file any interfering part until the proper condition for installation is made.
      Fig 3: Identifying Damaged Portion (Shaded)

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Install the headlamp protector retainer UPR LH with 2 screws.
   Fig 4: Installing Headlamp Protector Retainer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. INSTALL HEADLAMP PROTECTOR RETAINER LWR LH 
   1. Cut off the part shaded in the illustration and sand smooth with sandpaper.
      NOTE: After cutting off the part roughly, place the headlamp protector retainer LWR LH against the bosses and gradually file any interfering part until the proper condition for installation is made.
      Fig 5: Identifying Shaded Part Dimension

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Install the headlamp protector retainer LWR LH with a screw.
   Fig 6: Installing Headlamp Protector Retainer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. HEADLAMP AIMING ADJUSTMENT (SEE  ADJUSTMENT  ) 
7. FOG LAMP AIMING ADJUSTMENT (SEE  ADJUSTMENT  )