Inspection Procedure
- PERFORM PRE-CHECK
- Check that all of the following conditions for not illuminating the brake warning light are satisfied.
- The ABS warning light is off.
- The amount of the brake fluid is between the min. line and max. line of the brake master cylinder reservoir.
- The parking brake pedal is fully released.
NOTE: When releasing the parking brake, move the shift lever into the P position to hold the vehicle for safety.NEXT: Go to next step
- CHECK DTC FOR ABS
- Check if the DTCs are recorded (See DTC CHECK/CLEAR ).
NO: Go to step 3
YES: REPAIR CIRCUIT INDICATED BY OUTPUT CODE (See DIAGNOSTIC TROUBLE CODE CHART )
- INSPECT BRAKE WARNING LIGHT
WHEN USING HAND-HELD TESTER:
- Connect the hand-held tester to the DLC3.
- Start the engine.
- Select the "BRAKE WARN LIGHT" in the ACTIVE TEST and operate the BRAKE warning light on the hand-held tester.BRAKE WARNING LIGHT (USING HAND-HELD TESTER)
Item Vehicle Condition / Test Details Diagnostic Note BRAKE WRN LIGHT Turns BRAKE warning light ON / OFF Observe combination meter - Check that "ON" and "OFF" of the BRAKE warning light are shown on the combination meter with the hand-held tester.
OK:
The BRAKE warning light is turned ON or OFF in accordance with the hand-held tester.
WHEN NOT USING HAND-HELD TESTER:
- Turn the ignition switch off and disconnect connector S1 from the skid control ECU.
- Turn the ignition switch to the ON position.
OK:
The brake warning light comes on.
OK: Go to step 8
NG: Go to next step
- INSPECT PARKING BRAKE SWITCH ASSY
- Remove the parking brake switch assy.
- Measure the resistance according to the value(s) in PARKING BRAKE SWITCH ASSY .
Standard:
PARKING BRAKE SWITCH ASSYTester Connection Switch Condition Specified Condition P3-1 - Ground part Released Below 1 P3-1 - Ground part Pushed in 10 k or higher NG: REPAIR PARKING BRAKE SWITCH ASSY
OK: Go to next step
- CHECK HARNESS OR CONNECTOR (SKID CONTROL ECU - PARKING BRAKE SWITCH)
- Disconnect the skid control ECU connector S1 and the parking brake switch connector P3.
- Measure the resistance according to the value(s) in SKID CONTROL ECU - PARKING BRAKE SWITCH (1 OF 2)
.
Standard:
SKID CONTROL ECU - PARKING BRAKE SWITCH (1 OF 2)Tester Connection Specified Condition S1-28 (PKB) - P3-1 (PKB) Below 1 - Measure the resistance according to the value(s) in SKID CONTROL ECU - PARKING BRAKE SWITCH (2 OF 2) .
Standard:
SKID CONTROL ECU - PARKING BRAKE SWITCH (2 OF 2)Tester Connection Specified Condition S1-28 (PKB) - Body ground 10 k or higher Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- INSPECT BRAKE FLUID LEVEL WARNING SWITCH
- Remove the reservoir tank cap and strainer.
- Disconnect the brake fluid level warning switch connector B2.
- Measure the resistance according to the value(s) in BRAKE FLUID LEVEL WARNING SWITCH .
Standard:
BRAKE FLUID LEVEL WARNING SWITCHTester Connection Switch Condition Specified Condition (B2-1) - (B2-2) Float UP 10 k or higher (B2-1) - (B2-2) Float DOWN Below 1 NG: REPLACE BRAKE FLUID LEVEL WARNING SWITCH
OK: Go to next step
- CHECK HARNESS OR CONNECTOR (BRAKE FLUID LEVEL WARNING SWITCH - COMBINATION METER)
- Disconnect the combination meter connector C8 and the brake fluid level warning switch connector B2.
- Measure the resistance according to the value(s) in BRAKE FLUID LEVEL WARNING SWITCH - COMBINATION METER (1 OF 2)
.
Standard:
BRAKE FLUID LEVEL WARNING SWITCH - COMBINATION METER (1 OF 2)Tester Connection Specified Condition (C7-16) - (B2-1) Below 1 - Measure the resistance according to the value(s) in BRAKE FLUID LEVEL WARNING SWITCH - COMBINATION METER (2 OF 2) .
Standard:
BRAKE FLUID LEVEL WARNING SWITCH - COMBINATION METER (2 OF 2)Tester Connection Specified Condition (C7-16) - Body ground 10 k or higher Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - COMBINATION METER)
- Disconnect the skid control ECU connector S1 and combination meter connector C8.
- Measure the resistance according to the value(s) in SKID CONTROL ECU - COMBINATION METER (1 OF 2)
.
Standard:
SKID CONTROL ECU - COMBINATION METER (1 OF 2)Tester Connection Specified Condition S1-44 (BRL) - C8-3 Below 1 - Measure the resistance according to the value(s) in SKID CONTROL ECU - COMBINATION METER (2 OF 2) .
Standard:
SKID CONTROL ECU - COMBINATION METER (2 OF 2)Tester Connection Specified Condition S1-44 (BRL) - Body ground 10 k or higher Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- CHECK COMBINATION METER ASSY
- Check combination meter assy (See COMBINATION METER ).
NG: REPAIR OR REPLACE COMBINATION METER ASSY (See step 11 in REPLACEMENT )
OK: REPLACE BRAKE ACTUATOR ASSY (See step 3 in REPLACEMENT )