Brake Actuator ASSY (W/ VSC): Replacement

DRAIN BRAKE FLUID
NOTE: Wash off the brake fluid immediately if it comes into contact with a painted surface.
REMOVE BRAKE ACTUATOR WITH BRACKET
1. Using SST, disconnect the 6 brake lines from the actuator.
  SST 09023-00101
  
  Fig 1: Identifying Brake Actuator Brake Lines
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Use tags or make a memo to identify the place to reconnect.
  
  Fig 2: Making Brake Lines Tags
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Disconnect the actuator connector.
  
  Fig 3: Disconnecting Actuator Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the 3 nuts and brake actuator with bracket.
Fig 4: Identifying Brake Actuator Nuts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRAKE ACTUATOR ASSY
1. Remove the 2 nuts and BRAKE actuator from the bracket.
INSTALL BRAKE ACTUATOR ASSY
1. Install the BRAKE actuator to the bracket with the 2 nuts.
  Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)
INSTALL BRAKE ACTUATOR WITH BRACKET
1. Install the brake actuator with the 3 nuts.
  Torque: 19 N.m (194 kgf.cm, 14 ft.lbf)
2. Connect the brake actuator connector.
  
  Fig 5: Identifying Brake Actuator Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST, connect the each brake line to the correct position of brake actuator, as shown in the illustration.
  SST 09023-00101
  
  Torque: 15 N.m (155 kgf.cm, 11 ft.lbf)
  
  Fig 6: Connecting Brake Lines To Brake Actuator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
FILL RESERVOIR WITH BRAKE FLUID
BLEED MASTER CYLINDER (See BLEEDING )
SST 09023-00101
BLEED BRAKE LINE (See BLEEDING )
BLEED BRAKE ACTUATOR ASSY (See BLEEDING )
SST 09992-00242, 09992-00350
CHECK FLUID LEVEL IN RESERVOIR
CHECK BRAKE FLUID LEAKAGE
CHECK OPERATION OF BRAKE ACTUATOR (See BRAKE BOOSTER ASSY )