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Brake Pedal Support ASSY: Overhaul

  1. REMOVE INSTRUMENT PANEL REINFORCEMENT (See step 18 on  OVERHAUL  ) 
  2. REMOVE BRAKE PEDAL RETURN SPRING 
  3. REMOVE PUSH ROD PIN 
    1. Remove the clip and push rod pin.
  4. REMOVE BRAKE PEDAL SUPPORT ASSY 
    1. Disconnect the stop lamp switch connector.
    2. Normal type:

      Remove the bolt, 4 nuts and brake pedal support assy.

    3. Link type:

      Remove the 4 nuts and brake pedal support assy.

  5. REMOVE STOP LAMP SWITCH ASSY 
    1. Loosen the lock nut and remove the stop lamp switch.
  6. REMOVE BRAKE PEDAL SUB-ASSY (NORMAL TYPE BRAKE PEDAL) 
    1. Remove the nut, bolt and brake pedal sub-assy from brake pedal support sub-assy.
  7. REMOVE BRAKE PEDAL PAD 
  8. REMOVE BRAKE PEDAL BUSH (NORMAL TYPE BRAKE PEDAL) 
    1. Remove the 2 brake pedal bushes from brake pedal sub-assy.
  9. REMOVE STOP LAMP SWITCH CUSHION 
  10. INSTALL STOP LAMP SWITCH CUSHION 
  11. INSTALL BRAKE PEDAL BUSH (NORMAL TYPE BRAKE PEDAL) 
    1. Install the new 2 brake pedal bushes to brake pedal sub-assy.

      HINT:

      Apply the lithium soap base glycol grease to the parts indicated by arrows (See COMPONENTS ).

  12. INSTALL BRAKE PEDAL PAD 
  13. INSTALL BRAKE PEDAL SUB-ASSY (NORMAL TYPE BRAKE PEDAL) 
    1. Install the brake pedal sub-assy with the bolt and nut.

      Torque: 37 N.m (375 kgf.cm, 27 ft.lbf) 

  14. INSTALL STOP LAMP SWITCH ASSY 
    1. Install the stop lamp switch with the lock nut.

      Torque: 26 N.m (265 kgf.cm, 19 ft.lbf) 

  15. INSTALL BRAKE PEDAL SUPPORT ASSY 
    1. Normal type:

      Install the brake pedal support assy with the bolt and 4 nuts.

      Torque: 

      Bolt: 20 N.m (204 kgf.cm, 15 ft.lbf 

      Nut: 13 N.m (130 kgf.cm, 9 ft.lbf 

    2. Link type:

      Install the brake pedal support assy with the 4 nuts.

      Torque: 

      13 N.m (130 kgf.cm, 9 ft.lbf) 

  16. INSTALL PUSH ROD PIN 
    1. Install the push rod pin and clip.

      HINT:

      Apply the lithium soap base glycol grease to the parts indicated by arrows (See COMPONENTS ).

  17. INSTALL BRAKE PEDAL RETURN SPRING 
  18. INSTALL INSTRUMENT PANEL REINFORCEMENT (See step 35 on  OVERHAUL  ) 
  19. CHECK AND ADJUST BRAKE PEDAL HEIGHT (See  BRAKE PEDAL SUPPORT ASSY  ) 
  20. CHECK PEDAL FREE PLAY (See  BRAKE PEDAL SUPPORT ASSY  ) 
  21. CHECK PEDAL RESERVE DISTANCE (See  BRAKE PEDAL SUPPORT ASSY  ) 
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