LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2006 >> Camry Base, Automatic >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> Accelerator & Brake Pedal ASSY >> Overhaul

Accelerator & Brake Pedal ASSY: Overhaul

  1. PRECAUTION (See  PRECAUTION  ) 
  2. DISCONNECT BATTERY NEGATIVE TERMINAL 
  3. REMOVE STEERING WHEEL COVER LOWER NO. 2 
  4. REMOVE STEERING WHEEL COVER LOWER NO. 2 (W/O STEERING PAD SWITCH 4 SPOKE STEERING WHEEL) 
  5. REMOVE POWER WINDOW LOCK SWITCH BULB (W/ STEERING PAD SWITCH 4 SPOKE STEERING WHEEL) 

    (See STEERING COLUMN )

  6. REMOVE STEERING WHEEL COVER LOWER NO. 3 (3 SPOKE STEERING WHEEL ASSY) 

    (See REPLACEMENT )

  7. INSPECT PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  8. REMOVE HORN BUTTON ASSY (See step 5 on  REPLACEMENT  ) 
  9. REMOVE STEERING WHEEL ASSY (See step 9 on  OVERHAUL  ) 

    SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)

  10. REMOVE INSTRUMENT CLUSTER FINISH PANEL (See step 7 on  REPLACEMENT  ) 
  11. REMOVE STEERING COLUMN COVER (See step 11 on  OVERHAUL  ) 
  12. DISCONNECT FLOOR SHIFT PARKING LOCK CABLE ASSY (See step 12 on  OVERHAUL  ) 
  13. REMOVE FRONT DOOR SCUFF PLATE LH (See step 12 on  REPLACEMENT  ) 
  14. REMOVE COWL SIDE TRIM SUB-ASSY LH (See step 15 on  REPLACEMENT  ) 
  15. REMOVE INSTRUMENT PANEL COIN BOX SUB-ASSY (See step 17 on  REPLACEMENT  ) 
  16. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER (See step 18 on  REPLACEMENT  ) 
  17. REMOVE INSTRUMENT PNL INSERT SUB-ASSY LWR LH (See step 19 on  REPLACEMENT  ) 
  18. REMOVE DUCT, FR VENTILATOR, LH (See  REPLACEMENT  ) 
  19. DISCONNECT STEERING INTERMEDIATE SHAFT SUB-ASSY (See step 22 on  OVERHAUL  ) 
  20. REMOVE STEERING COLUMN ASSY (See step 23 on  OVERHAUL  ) 
  21. REMOVE INSTRUMENT PANEL JUNCTION BLOCK ASSY 
    1. Remove the 3 nuts and junction block assy, then disconnect the connector.
    Fig 1: Identifying Junction Block Assy Nuts
    G04393053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE BRAKE PEDAL RETURN SPRING 
    Fig 2: Removing Brake Pedal Return Spring
    G04393054Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE PUSH ROD PIN 
    1. Remove the clip and push rod pin.
    Fig 3: Removing Clip And Push Rod Pin
    G04393055Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE ACCELERATOR & BRAKE PEDAL ASSY 
    1. Disconnect the stop lamp switch connector.
      Fig 4: Disconnecting Stop Lamp Switch Connector
      G04393056Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the accel position sensor connector.
      Fig 5: Disconnecting Accel Position Sensor Connector
      G04393057Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 bolts, 4 nuts and accelerator & brake pedal assy.
    Fig 6: Identifying Accelerator & Brake Pedal Assy Bolts And Nuts
    G04393058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE STOP LAMP SWITCH ASSY 
    1. Loosen the nut and remove the stop lamp switch assy.
    Fig 7: Identifying Stop Lamp Switch Assy Nut
    G04393059Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE BRAKE PEDAL PAD 
  27. REMOVE STOP LAMP SWITCH CUSHION 
    Fig 8: Identifying Stop Lamp Switch Cushion
    G04393060Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE ACCELERATOR PEDAL ASSY 
    1. Remove the bolt, nut and accelerator pedal assy.
    Fig 9: Identifying Accelerator Pedal Assy Bolt And Nut
    G04393061Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSTALL ACCELERATOR PEDAL ASSY 
    1. Install the accelerator pedal assy with nut and bolt.

    Torque: 12 N.m (122 kgf.cm, 8.8 ft.lbf) 

    Fig 10: Identifying Accelerator Pedal Assy Nut And Bolt
    G04393062Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  30. INSTALL STOP LAMP SWITCH CUSHION 
    Fig 11: Identifying Stop Lamp Switch Cushion
    G04393063Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSTALL BRAKE PEDAL PAD 
  32. INSTALL STOP LAMP SWITCH ASSY 
    1. Install the stop lamp switch assy with a nut.

    Torque: 26 N.m (265 kgf.cm, 19 ft.lbf) 

    Fig 12: Identifying Stop Lamp Switch Assy Nut
    G04393064Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. INSTALL ACCELERATOR & BRAKE PEDAL ASSY 
    1. Install the accelerator & brake pedal assy with the 4 nuts and 4 bolts.

      Torque: 

      Nut: 13 N.m (130 kgf.cm, 9 ft.lbf) 

      Bolt: 19.1 N.m (194 kgf.cm, 14 ft.lbf) 

      Fig 13: Identifying Accelerator & Brake Pedal Assy Nuts And Bolts
      G04393065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the accel position sensor connector.
      Fig 14: Connecting Accel Position Sensor Connector
      G04393066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the stop lamp switch connector.
      Fig 15: Connecting Stop Lamp Switch Connector
      G04393067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSTALL PUSH ROD PIN 
    1. Install the push rod pin and clip.

      HINT:

      Apply the lithium soap base glycol grease to the parts indicated by arrows (See COMPONENTS ).

      Fig 16: Installing Push Rod Pin And Clip
      G04393068Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. INSTALL BRAKE PEDAL RETURN SPRING 
    Fig 17: Installing Brake Pedal Return Spring
    G04393069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSY 
    1. Install the junction block assy with the 3 nuts, then connect each connector.
    Fig 18: Identifying Junction Block Assy Nuts
    G04393070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. INSTALL STEERING COLUMN ASSY (See step 48 on  OVERHAUL  ) 
  38. CONNECT STEERING INTERMEDIATE SHAFT SUB-ASSY (See step 49 on  OVERHAUL  ) 
  39. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  40. CONNECT FLOOR SHIFT PARKING LOCK CABLE ASSY (See step 54 on  OVERHAUL  ) 
  41. CHECK KEY INTERLOCK OPERATION 
  42. INSTALL STEERING COLUMN COVER (See step 56 on  OVERHAUL  ) 
  43. INSTALL INSTRUMENT CLUSTER FINISH PANEL (See step 57 on  OVERHAUL  ) 
  44. INSTALL DUCT, FR VENTILATOR, LH (See  REPLACEMENT  ) 
  45. INSTALL INSTRUMENT PNL INSERT SUB-ASSY LWR LH (See step 59 on OVERHAUL  ) 
  46. INSTALL INSTRUMENT PANEL SUB-ASSY UPPER (See step 60 on  OVERHAUL  ) 
  47. INSTALL INSTRUMENT PANEL COIN BOX SUB-ASSY (See step 61 on  OVERHAUL  ) 
  48. INSTALL COWL SIDE TRIM SUB-ASSY LH (See step 62 on  OVERHAUL  ) 
  49. INSTALL FRONT DOOR SCUFF PLATE LH (See step 63 on  OVERHAUL  ) 
  50. CENTER SPIRAL CABLE (See step 64 on  OVERHAUL  ) 
  51. INSTALL STEERING WHEEL ASSY (See step 65 on  OVERHAUL  ) 
  52. INSPECT HORN BUTTON ASSY (See step 8 on  REPLACEMENT  ) 
  53. INSTALL HORN BUTTON ASSY (See step 6 on  REPLACEMENT  ) 
  54. INSTALL STEERING WHEEL COVER LOWER NO. 2 
  55. INSTALL STEERING WHEEL COVER LOWER NO. 3 (W/O STEERING PAD SWITCH 4 SPOKE STEERING WHEEL) 
  56. INSTALL POWER WINDOW LOCK SWITCH BULB (W/ STEERING PAD SWITCH 4 SPOKE STEERING WHEEL) 
  57. INSTALL STEERING WHEEL COVER LOWER NO. 3 (3 SPOKE STEERING WHEEL ASSY) 
  58. INSPECT STEERING WHEEL CENTER POINT 
  59. INSPECT SRS WARNING LIGHT (See  DTC CHECK/CLEAR  ) 
scientia non olet · About LEMON Manuals