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Brake Pedal: Installation

  1. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY 
    1. Temporarily install the brake pedal support subassembly with the 2 bolts.
      Fig 1: Installing Brake Pedal Support Subassembly With Bolts
      G04375531Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the brake booster gasket (See step 1 under INSTALLATION ).
    3. Install the brake booster assembly (See step 2 under INSTALLATION ).
    4. Fully tighten the 2 bolts.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

  2. INSTALL MASTER CYLINDER PUSH ROD CLEVIS (See step 3 under  INSTALLATION  ) 
  3. INSTALL PUSH ROD PIN (See step 4 under  INSTALLATION  ) 
  4. INSTALL BRAKE PEDAL RETURN SPRING 
  5. INSTALL COMBINATION METER ASSEMBLY 
  6. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY 
  7. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY CENTER 
  8. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 
  9. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.1 
  10. INSTALL FRONT BRAKE TUBE NO.5 (See step 11 under  INSTALLATION  ) 
  11. CONNECT VACUUM HOSE ASSEMBLY (See step 12 under  INSTALLATION  ) 
  12. INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD (See step 13 under  INSTALLATION  ) 
  13. INSTALL BRAKE MASTER WITH PLATE CYLINDER SUB-ASSEMBLY (See step 14 under  INSTALLATION  ) 
  14. FILL RESERVOIR WITH BRAKE FLUID (See step 1 under  BRAKE FLUID  ) 
  15. BLEED MASTER CYLINDER (See step 2 under  BRAKE FLUID  ) 
  16. BLEED BRAKE LINE (See step 3 under  BRAKE FLUID  ) 
  17. INSTALL AIR CLEANER ASSEMBLY 
  18. CHECK FLUID LEVEL IN RESERVOIR (See step 5 under  BRAKE FLUID  ) 
  19. CHECK BRAKE FLUID LEAKAGE 
  20. INSTALL COWL TOP PANEL OUTER (See step 21 under  INSTALLATION  ) 
  21. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (See step 1 under  INSTALLATION  ) 
  22. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH (See step 2 under  INSTALLATION  ) 
  23. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH (See step 4 under  INSTALLATION  ) 
  24. CHECK AND ADJUST BRAKE PEDAL HEIGHT (See step 1 under  ADJUSTMENT  ) 
  25. CHECK PEDAL FREE PLAY (See step 2 under  ADJUSTMENT  ) 
  26. CHECK PEDAL RESERVE DISTANCE (See step 3 under  ADJUSTMENT  ) 
  27. INSTALL INSTRUMENT PANEL AIR BAG ASSEMBLY LOWER NO.1 
  28. INSTALL INSTRUMENT PANEL FINISH LOWER PANEL 
  29. INSTALL INSTRUMENT SIDE PANEL 
  30. INSTALL COWL SIDE TRIM SUB-ASSEMBLY 
  31. INSTALL FRONT DOOR SCUFF PLATE 
  32. CONNECT BATTERY NEGATIVE TERMINAL 
  33. INSPECT SRS WARNING LIGHT (See step 7 under  INSTALLATION  ) 
  34. PERFORM INITIALIZATION 
    1. Some systems need initialization after reconnecting the negative battery cable.
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