Front Seat Belt With PRETENSIONER: Replacement

HINT:

• The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
• Use the same procedures for the RH side and LH side.
• The procedures listed below are for the RH side.
• A bolt without a torque specification is shown in the standard bolt chart (See SPECIFIED TORQUE FOR STANDARD BOLTS ).

1. REMOVE FRONT DOOR SCUFF PLATE RH (See  REPLACEMENT  ) 
2. REMOVE REAR DOOR SCUFF PLATE RH (See  REPLACEMENT  ) 
3. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See  REPLACEMENT  ) 
4. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (See  REPLACEMENT  ) 
5. REMOVE CENTER PILLAR GARNISH LOWER RH (See  REPLACEMENT  ) 
6. REMOVE CENTER PILLAR GARNISH RH (See  REPLACEMENT  ) 
7. REMOVE FRONT SEAT OUTER BELT ASSY RH 
   NOTE:

   • Removal of the seat belt pretensioner must be started at least 90 seconds after the power switch is turned OFF and the negative (-) terminal cable is disconnected from the battery. 
   • Carefully read the notices for the pretensioner in the SRS airbag system section and the front seat outer belt section (See  SUPPLEMENTAL RESTRAINT SYSTEM  ). 
   1. Remove the anchor cover and floor anchor bolt.
   2. Remove the nut and shoulder anchor.
   3. Disconnect the pretensioner connector.
   4. Remove the 2 bolts and outer belt.
   Fig 1: Disconnecting Pretensioner Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. REMOVE FRONT SHOULDER BELT ANCHOR ADJUSTER ASSY 
   1. Remove the bolt and anchor adjuster.
9. REMOVE FRONT SEAT INNER BELT ASSY RH 
   1. Remove the front seat (See OVERHAUL ).
   2. Remove the bolt and inner belt.
10. INSTALL FRONT SEAT INNER BELT ASSY RH 
    1. Install the inner belt with the bolt.

    Torque: 42 N.m (428 kgf.cm, 31 ft.lbf) 

11. INSTALL FRONT SHOULDER BELT ANCHOR ADJUSTER ASSY 
    1. Install the belt anchor adjuster with the bolt.

    Torque: 42 N.m (428 kgf.cm, 31 ft.lbf) 

12. INSTALL FRONT SEAT OUTER BELT ASSY RH 
    NOTE: Do not disassemble the retractor. 
    1. Check the amount of inclination required to lock the retractor.
       1. When the inclination of the retractor is 15° or less, check that the belt can be pulled from the retractor. When the inclination of the retractor is over 45°, check that the belt locks.
       Fig 2: Checking Amount Of Inclination Required To Lock Retractor

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

       If operation is not as specified, replace the outer belt assy.

    2. Install the outer belt to the center pillar with the 2 bolts.

       Torque: 

       5.0 N.m (51 kgf.cm, 44 in..lbf) for upper bolt 

       42 N.m (428 kgf.cm, 31 ft.lbf) for lower bolt 

    3. Connect the pretensioner connector.
    4. Install the floor anchor cover.
    5. Install the shoulder belt anchor to the shoulder belt anchor adjuster with the nut.

       Torque: 42 N.m (428 kgf.cm, 31 ft.lbf) 

    6. Install the front pillar garnish upper.
    7. Install the center pillar garnish lower.
    8. Install the floor anchor to the floor panel with the bolt.
       Fig 3: Connecting Pretensioner Connector

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

       Torque: 42 N.m (428 kgf.cm, 31 ft.lbf) 

    9. Install the front door scuff plate.
    10. Install the rear door scuff plate.
    11. Install the front door opening trim weatherstrip.
    12. Install the rear door opening trim weatherstrip.
    13. Check if the ELR locks.
        NOTE: The check should be performed with the outer belt assy installed. 
        1. With the belt installed, check that the belt locks when it is pulled out quickly.

        If operation is not as specified, replace the outer belt assy.

    14. Connect the cable to the battery negative (-) terminal.
        NOTE: When disconnecting the battery negative (-) cable, initialize the following systems after the cable is reconnected. 
        POWER WINDOW CONTROL SYSTEM REFERENCE
        
        

        System Name	See
        Power Window Control System	INITIALIZATION

    15. Check the SRS warning lamp (See SUPPLEMENTAL RESTRAINT SYSTEM ).