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Abs & Traction Actuator ASSY: Replacement

  1. DRAIN BRAKE FLUID 
    NOTE: Wash brake fluid off immediately if it adheres to any painted surface.
  2. REMOVE FRONT WHEEL RH 
  3. REMOVE FRONT FENDER LINER RH 
  4. REMOVE FRONT BUMPER COVER (SEE  REPLACEMENT  ) 
  5. REMOVE LH HEADLAMP ASSY (SEE  REPLACEMENT  ) 
  6. REMOVE WINDSHIELD WASHER JAR ASSY 
  7. REMOVE BRAKE ACTUATOR WITH BRACKET 
    1. Disconnect the actuator connector.
    2. Using SST, disconnect the 6 brake tubes from the actuator with bracket.

      SST 09023-00101

      Fig 1: Disconnecting Brake Tubes From Actuator With Bracket
      G02634053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Use tags or make a memo to identify the places to reconnect.
      Fig 2: Identifying Places To Reconnect Brake Tubes
      G02634054Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 bolts, nut and the actuator with bracket.
    NOTE: Be careful not to damage the brake tubes and wire harness.
    Fig 3: Removing Actuator With Bracket
    G02634055Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE ABS & TRACTION ACTUATOR ASSY 
    1. Remove the 2 nuts and ABS & traction actuator assy from the bracket.
  9. INSTALL ABS & TRACTION ACTUATOR ASSY 
    1. Install the ABS & traction actuator assy with the 2 nuts to the bracket.

      Torque: 6.0 N.m (61 kgf.cm, 53 in.lbf) 

  10. INSTALL BRAKE ACTUATOR WITH BRACKET 
    1. Install the actuator with bracket with the 2 bolts and nut.

      Torque: 20 N.m (204 kgf.cm, 15 ft.lbf) 

      NOTE:
      • Be careful not to damage the brake tubes and wire harness.
      • Tighten the bolts in order from 1 to 3.
    2. Connect the actuator connector.
      Fig 4: Installing Actuator With Bracket
      G02634056Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Make sure that the lever is locked securely.
    3. Using SST, connect each brake tube to correct positions of the actuator with bracket, as shown in the illustration.

      SST 09023-00101

      Torque: 15 N.m (155 kgf.cm, 11 ft.lbf) 

      Fig 5: Connecting Each Brake Tube
      G02634057Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL WINDSHIELD WASHER JAR ASSY 
  12. INSTALL LH HEADLAMP ASSY 
  13. INSTALL FRONT BUMPER COVER 
  14. INSTALL FRONT FENDER LINER RH 
  15. INSTALL FRONT WHEEL RH 

    Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf) 

  16. FILL RESERVOIR WITH BRAKE FLUID (SEE  BRAKE FLUID  ) 
  17. BLEED MASTER CYLINDER (SEE  BRAKE FLUID  ) 

    SST 09023-00101

  18. BLEED BRAKE LINE (SEE  BRAKE FLUID  ) 
  19. BLEED ABS & TRACTION ACTUATOR ASSY (SEE  BRAKE FLUID  ) 
  20. CHECK FLUID LEVEL IN RESERVOIR (SEE  BRAKE FLUID  ) 
  21. CHECK FOR BRAKE FLUID LEAKAGE 
  22. CHECK ACTUATOR WITH HAND-HELD TESTER (SEE  ABS & TRACTION ACTUATOR ASSY  ) 
  23. PERFORM YAWRATE SENSOR ZERO POINT CALIBRATION (SEE  CALIBRATION  ) 
  24. VEHICLE PREPARATION FOR FOG LAMP AIM ADJUSTMENT (SEE  ADJUSTMENT  ) 
  25. PREPARATION FOR FOG LAMP AIMING (SEE  ADJUSTMENT  ) 
  26. FOG LAMP AIMING INSPECTION (SEE  ADJUSTMENT  ) 
  27. FOG LAMP AIMING ADJUSTMENT (SEE  ADJUSTMENT  ) 
  28. VEHICLE PREPARATION FOR HEADLAMP AIM ADJUSTMENT (SEE  ADJUSTMENT  ) 
  29. PREPARATION FOR HEADLAMP AIMING (Using a tester) (SEE  ADJUSTMENT  ) 
  30. PREPARATION FOR HEADLAMP AIMING (Using a screen) (SEE  ADJUSTMENT  ) 
  31. HEADLAMP AIMING INSPECTION (SEE  ADJUSTMENT  ) 
  32. HEADLAMP AIMING ADJUSTMENT (SEE  ADJUSTMENT  ) 
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