Inspection Procedure
NOTE:
When replacing the brake actuator assy, perform zero point calibration (see CALIBRATION
).
- PERFORM PRE-CHECK
- Check that all of the following conditions for not illuminating the brake warning light are satisfied.
- The ABS warning light is off.
- The amount of the brake fluid is between the min. line and max. line of the brake master cylinder reservoir.
- The parking brake pedal is fully released.
NOTE: When releasing the parking brake, move the shift lever into the P position to hold the vehicle for safety.NEXT: Go to Next Step.
- Check that all of the following conditions for not illuminating the brake warning light are satisfied.
- CHECK DTC FOR ABS
- Check if the DTCs are recorded (see DTC CHECK/CLEAR ).
- NO: Go to step 3
YES: REPAIR CIRCUIT INDICATED BY OUTPUT CODE (SEE DIAGNOSTIC TROUBLE CODE CHART )
- INSPECT BRAKE WARNING LIGHT
WHEN USING HAND-HELD TESTER:
- Connect the hand-held tester to the DLC3.
- Start the engine.
- Select the "BRAKE WARN LIGHT" in the ACTIVE TEST and operate the BRAKE warning light on the hand-held tester.ACTIVE TEST
Item Vehicle Condition / Test Details Diagnostic Note BRAKE WRN LIGHT Turns BRAKE warning light ON / OFF Observe combination meter - Check that "ON" and "OFF" of the BRAKE warning light are shown on the combination meter with the hand-held tester.
OK: The BRAKE warning light is turned ON or OFF in accordance with the hand-held tester.
WHEN NOT USING HAND-HELD TESTER:
- Turn the ignition switch off and disconnect connector S1 from the skid control ECU.
- Turn the ignition switch to the ON position.
OK: The brake warning light comes on.
- OK: Go to step 8
NG: Go to Next Step.
- INSPECT PARKING BRAKE SWITCH ASSY
- Remove the parking brake switch assy.
- Measure the resistance according to the value (s) in the table below.
Standard:
TESTER CONNECTION SPECIFIED CONDITION (1 OF 8)Tester Connection Switch Condition Specified Condition P3-1 - Ground part Released Below 1 Ω P3-1 - Ground part Pushed in 10 kΩ or higher
- NG: REPAIR PARKING BRAKE SWITCH ASSY
OK: Go to Next Step.
- CHECK HARNESS OR CONNECTOR (SKID CONTROL ECU - PARKING BRAKE SWITCH)
- Disconnect the skid control ECU connector S1 and the parking brake switch connector P3.
- Measure the resistance according to the value (s) in the table below.
Standard:
TESTER CONNECTION SPECIFIED CONDITION (2 OF 8)Tester Connection Specified Condition S1-28 (PKB) - P3 - 1 (PKB) Below 1 Ω - Measure the resistance according to the value (s) in the table below.
Standard:
TESTER CONNECTION SPECIFIED CONDITION (3 OF 8)Tester Connection Specified Condition S1-28 (PKB) - Body ground 10 kΩ or higher
- NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to Next Step.
- INSPECT BRAKE FLUID LEVEL WARNING SWITCH
- Remove the reservoir tank cap and strainer.
- Disconnect the brake fluid level warning switch connector B2.
- Measure the resistance according to the value (s) in the table below.
Standard:
TESTER CONNECTION SPECIFIED CONDITION (4 OF 8)Tester Connection Switch Condition Specified Condition (B2-1) - (B2-2) Float UP 10 kΩ or higher (B2-1) - (B2-2) Float DOWN Below 1 Ω
- NG: REPLACE BRAKE FLUID LEVEL WARNING SWITCH
OK: Go to Next Step.
- CHECK HARNESS OR CONNECTOR (BRAKE FLUID LEVEL WARNING SWITCH COMBINATION METER)
- Disconnect the combination meter connector C8 and the brake fluid level warning switch connector B2.
- Measure the resistance according to the value (s) in the table below.
Standard:
TESTER CONNECTION SPECIFIED CONDITION (5 OF 8)Tester Connection Specified Condition (C7-16) - (B2-1) Below 1 Ω - Measure the resistance according to the value (s) in the table below.
Standard:
TESTER CONNECTION SPECIFIED CONDITION (6 OF 8)Tester Connection Specified Condition (C7-16) - Body ground 10 kΩ or higher
- NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to Next Step.
- CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - COMBINATION METER)
- Disconnect the skid control ECU connector S1 and combination meter connector C8.
- Measure the resistance according to the value (s) in the table below.
Standard:
TESTER CONNECTION SPECIFIED CONDITION (7 OF 8)Tester Connection Specified Condition S1-44 (BRL) - C8-3 Below 1 Ω - Measure the resistance according to the value (s) in the table below.
Standard:
TESTER CONNECTION SPECIFIED CONDITION (8 OF 8)Tester Connection Specified Condition S1-44 (BRL) - Body ground 10 kΩ or higher
- NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to Next Step.
- CHECK COMBINATION METER ASSY
- Check combination meter assy (see COMBINATION METER ).
- NG: REPAIR OR REPLACE COMBINATION METER ASSY (SEE HOW TO PROCEED WITH TROUBLESHOOTING )
OK: REPLACE BRAKE ACTUATOR ASSY (SEE REPLACEMENT )