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Home >> Toyota >> 2005 >> Avalon XLS >> Repair and Diagnosis >> Restraints >> Air Bag, SRS >> Supplemental Restraint System >> Curtain Shield Air Bag ASSY LH >> Disposal

Curtain Shield Air Bag ASSY LH: Disposal

HINT:

CAUTION:
  • Never dispose of a curtain shield airbag assy LH that has an undeployed airbag.
  • The airbag produces an exploding sound when it is deployed, so perform the operation outdoors and where it will not create a nuisance to nearby residents.
    Fig 1: Deploying Airbag Using SST
    G02972575Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  • When deploying the airbag, always use the specified SST (SRS Airbag Deployment Tool). Perform the operation in a place away from electrical noise.
  • When deploying the airbag, perform the operation at least 10 m (33 ft) away from the curtain shield airbag assy LH.
  • The curtain shield airbag assy LH becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.
  • Use gloves and safety glasses when handling a curtain shield airbag assy LH with a deployed airbag.
  • Do not apply water, etc. to a curtain shield airbag assy LH with a deployed airbag.
  • Always wash your hands with water after completing the operation.
  1. DISPOSE OF CURTAIN SHIELD AIR BAG ASSY LH (WHEN INSTALLED IN VEHICLE) 

    HINT:

    Prepare a battery as the power source to deploy the airbag.

    1. Check the function of the SST (see step  (a) on DISPOSAL ).
    2. PRECAUTION 
    3. Disconnect the cable from the negative battery terminal. Wait for 90 seconds after disconnecting the cable to prevent the airbag working.
    4. Remove the roof headlining assy (see REPLACEMENT ).

      HINT:

      Refer to the procedures up to roof headlining assy removal.

      Fig 2: Checking Function Of SST
      G02972576Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the SST.
      1. Disconnect the connector from the curtain shield airbag assy LH.
        NOTE: When handling the airbag connector, take care not to damage the airbag wire harness.
      2. After connecting the SST below to each other, connect them to the curtain shield airbag assy LH.

        SST 09082-00700, 09082-00802 (09082-10801, 09082-20801)

        NOTE: To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock.
        Fig 3: Connecting SST To Curtain Shield Airbag Assy LH
        G02972577Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Move the SST at least 10 m (33 ft) away from the vehicle rear side window.
      4. Maintaining enough clearance for the SST wire harness in the rear side window, close all doors and windows of the vehicle.
        NOTE: Take care not to damage the SST wire harness.
      5. Connect the red clip of the SST to the battery positive (+) terminal and the black clip of the SST to the negative (-) terminal.
        Fig 4: Connecting Battery Using SST
        G02972578Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Deploy the airbag.
      1. Check that no one is inside the vehicle or within a 10 m (33 ft) radius of the vehicle.
      2. Press the SST activation switch and deploy the airbag.
      CAUTION:
      • When deploying the airbag, make sure that no one is near the vehicle.
      • The curtain shield airbag assy LH becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.
      • Use gloves and safety glasses when handling a curtain shield airbag assy LH with a deployed airbag.
      • Do not apply water, etc. to a curtain shield airbag assy LH with a deployed airbag.
      • Always wash your hands with water after completing the operation.

      HINT:

      The airbag is deployed as the LED of the SST activation switch comes on.

  2. DISPOSE OF CURTAIN SHIELD AIR BAG ASSY LH (WHEN NOT INSTALLED IN VEHICLE) 
    NOTE:
    • When disposing of the curtain shield airbag assy LH, never use the customer's vehicle to deploy the airbag.
    • Be sure to follow the procedure detailed below when deploying the airbag.

    HINT:

    Prepare a battery as the power source to deploy the airbag.

    1. Check the function of the SST (see step  (a) on DISPOSAL ).
    2. Remove the curtain shield airbag assy LH (see REPLACEMENT ).
      CAUTION: When removing the curtain shield airbag assy LH, work must be started 90 seconds after the ignition switch is turned off and the negative (-) terminal cable is disconnected from the battery.
      Fig 5: Deploying Airbag Using SST
      G02972579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the tape from the curtain shield airbag assy LH.
      Fig 6: Removing Tape From Curtain Shield Airbag Assy LH
      G02972580Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Cut off the deployment section of the curtain shield airbag assy LH.
      Fig 7: Locating Curtain Shield Airbag Assy LH
      G02972581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Using a service-purpose wire harness for the vehicle, tie down the curtain shield airbag assy LH to the tire.

      Wire harness: Stripped wire harness section 1.25 mm 2  or more (0.0019 in. 2  or more) 

      CAUTION: If the wire harness is too thin or an alternative object is used to tie down the curtain shield airbag assy LH, it may be snapped by the shock when the airbag is deployed. Always use a wire harness for vehicle use with an area of at least 1.25 mm2 (0.0019 in.2 ).
      Fig 8: Identifying Wire Harness Diameter
      G02972582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      To calculate the area of the stripped wire harness section:

      Area = 3.14 x (Diameter) 2  divided by 4 

      1. Position the curtain shield airbag assy LH inside the tire as shown in the illustration.

        Tire size: Must exceed the following dimensions 

        Width: 185 mm (7.28 in.) 

        Inner diameter: 360 mm (14.17 in.) 

      CAUTION: Make sure that the wire harness is tight. If there is slack in the wire harness, the curtain shield airbag assy LH may become loose due to the shock when the airbag is deployed.
      NOTE: The tire will be damaged by the airbag deployment, so use an extra tire.
      Fig 9: Identifying Inside Tire Diameter
      G02972583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Install the SST.

    After connecting the SST below to each other, connect them to the curtain shield airbag assy LH.

    SST 09082-00802 (09082-10801, 09082-20801)

    Fig 10: Identifying Inside Tire Diameter Using SST
    G02972584Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. Place the tires.
    CAUTION: Do not face the deployment direction of the curtain shield airbag assy LH toward the ground.
    1. Place at least 2 tires under the tire which the curtain shield airbag assy LH is tied to.
    2. Place at least 2 tires over the tire which the curtain shield airbag assy LH is tied to. The top tire should have a disc wheel installed.
      NOTE: Do not place the SST connector under the tire because it could be damaged.
      Fig 11: Placing Tires
      G02972585Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Tie the tires together with 2 wire harnesses.
      CAUTION: Make sure that the wire harness is tight. Looseness in the wire harness results in the tires coming free due to the shock when the airbag is deployed.
      Fig 12: Tie Tires Together With Wire Harnesses
      G02972586Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. Install the SST.
    1. Connect the SST connector.

      SST 09082-00700

      NOTE: To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the SST wire harness inside the tire.
    2. Move the SST at least 10 m (33 ft) away from the airbag tied down to the tires.
      Fig 13: Connecting SST Connector To Curtain Shield Airbag Assy LH
      G02972587Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. Deploy the airbag.
    1. Connect the red clip of the SST to the battery positive (+) terminal and the black clip of the SST to the negative (-) terminal.
    2. Check that no one is within a 10 m (33 ft) radius of the tire which the curtain shield airbag assy LH is tied to.
    3. Press the SST activation switch and deploy the airbag.
    CAUTION: When deploying the airbag, make sure that no one is near the tire.

    HINT:

    The airbag is deployed as the LED of the SST activation switch comes on.

  7. Dispose of the curtain shield airbag assy LH.
    CAUTION:
    • The curtain shield airbag assy LH becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.
    • Use gloves and safety glasses when handling a curtain shield airbag assy LH with a deployed airbag.
    • Do not apply water, etc. to a curtain shield airbag assy LH with a deployed airbag.
    • Always wash your hands with water after completing the operation.
      1. Remove the curtain shield airbag assy LH from the tire.
      2. Place the curtain shield airbag assy LH in a plastic bag, tie it tightly and dispose of it as other general part disposal.
        Fig 14: Identifying Plastic Bag
        G02972588Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002