Brake Actuator ASSY (W/O VSC): Replacement

DRAIN BRAKE FLUID
NOTE: Wash brake fluid off immediately if it adheres to any painted surface.
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (SEE PRECAUTION )
REMOVE BRAKE ACTUATOR WITH BRACKET
1. Release the latch of the brake actuator connector to disconnect the connector.
2. Using SST, disconnect the 6 brake tubes from the brake actuator.
  SST 09023-00101
  
  Fig 1: Disconnecting Brake Tubes From Brake Actuator Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Use tags or make a memo to identify the reconnection points.
  
  Fig 2: Making Memo To Identify Reconnection Points
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the 3 bolts and brake actuator with bracket.
  NOTE: Do not damage the brake tubes and wire harness.
  
  Fig 3: Removing Bolts And Brake Actuator With Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRAKE ACTUATOR ASSY
1. Remove the 2 nuts and brake actuator from the brake actuator bracket.
INSTALL BRAKE ACTUATOR ASSY
1. Install the brake actuator to the brake actuator bracket with the 2 nuts.
  Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
INSTALL BRAKE ACTUATOR WITH BRACKET
1. Install the brake actuator with bracket with the 3 bolts.
  Torque: 19 N.m (194 kgf.cm, 14 ft.lbf)
  
  NOTE: Do not damage the brake tubes and wire harness.
  
  Fig 4: Installing Brake Actuator With Bracket With 3 Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, connect each brake line to the correct position of the brake actuator as shown in the illustration.
  SST 09023-00101
  
  Torque: 15 N.m (155 kgf.cm, 11 ft.lbf)
3. Connect the brake actuator connector.
  
  Fig 5: Connecting Brake Actuator Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
FILL RESERVOIR WITH BRAKE FLUID (SEE ON-VEHICLE INSPECTION )
BLEED MASTER CYLINDER (SEE BLEEDING )
SST 09023-00101
BLEED BRAKE LINE (SEE BLEEDING )
CHECK BRAKE FLUID LEAKAGE
CHECK FLUID LEVEL IN RESERVOIR (SEE BLEEDING )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
PERFORM INITIALIZATION (SEE INITIALIZATION )
1. Some systems need initialization after reconnecting the negative battery cable.
CHECK BRAKE ACTUATOR WITH HAND-HELD TESTER (SEE ON-VEHICLE INSPECTION )