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INSTRUMENT PANEL SAFETY PAD SUB-ASSY (From July, 2003): Replacement

WARNING: This page is about a different car, the 2004 Lexus ES 330. However, it is still accessible from the selected car via links, so may be relevant.

HINT:

COMPONENTS: See COMPONENTS 

  1. TABLE OF BOLT, SCREW AND NUT 

    HINT:

    The bolts, screws and nuts, which are necessary for installation and removal of the instrument panel, are indicated in the illustration and the text with alphabets.

    Fig 1: Identifying Bolts, Screws And Nuts
    G00906971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. SHIP MODE SETTING (W/CD CHANGER) (See  REPLACEMENT  ) 
  3. DISCONNECT BATTERY NEGATIVE TERMINAL (See  AIR BAG SAFETY PRECAUTIONS  ) 
  4. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  5. REMOVE STEERING WHEEL COVER LOWER NO. 2 
  6. REMOVE CONNECTOR COVER (See  REPLACEMENT  ) 
  7. REMOVE HORN BUTTON ASSY (See  REMOVAL & INSTALLATION  ) 
  8. REMOVE STEERING WHEEL ASSY (See  OVERHAUL  ) 

    SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)

  9. REMOVE FRONT DOOR SCUFF PLATE LH 
    1. Disengage the tape, 3 clips, 7 claws and remove the front door scuff plate LH.
      Fig 2: Removing Front Door Scuff Plate LH
      G00906972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE FRONT DOOR SCUFF PLATE RH 
  11. REMOVE INSTRUMENT PANEL SUB-ASSY UPPER 
    1. Disconnect the hood lock control cable.
    2. Remove the bolt < B > and screw < I or J >.
    3. Disengage the 3 clips, claw and remove the instrument panel sub-assy upper then disconnect the connectors.
      Fig 3: Disengaging Clips, Claw And Removing Instrument Panel Sub-Assy
      G00906973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE INSTRUMENT PANEL INSERT SUB-ASSY LOWER LH 
    1. Remove the 4 bolts < B >.
    2. Disengage the 2 claws and remove the instrument panel sub-assy lower LH.
      Fig 4: Disengaging Claws And Removing Instrument Panel Sub-Assy Lower LH
      G00906974Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE STEERING COLUMN COVER LWR NO. 2 (See  OVERHAUL  ) 
  14. REMOVE STEERING COLUMN COVER (See  OVERHAUL  ) 
  15. REMOVE HEADLAMP DIMMER SWITCH ASSY (See ) 
  16. REMOVE WINDSHIELD WIPER SWITCH ASSY (See  REPLACEMENT  ) 
  17. REMOVE INSTRUMENT PANEL REGISTER ASSY NO. 1 
    1. Using a screwdriver, lever up the 2 claws on the instrument panel safety pad sub-assy from inside of the registers.

      HINT:

      Tape the screwdriver tip before use.

    2. Disengage the 2 claws and remove the instrument panel register assy No. 1.
      Fig 5: Removing Instrument Panel Register Assy No. 1
      G00906975Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE INSTRUMENT PANEL REGISTER ASSY NO. 3 
  19. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY 
    1. Remove the 2 clips.
    2. Disengage the 2 clips and remove the instrument cluster finish panel sub-assy.
      Fig 6: Disengaging Clips And Removing Instrument Cluster Finish Panel Sub-Assy
      G00906976Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE COMBINATION METER ASSY 
    1. Remove the 4 screws < G or H >.
    2. Pull out the combination meter assy, then disconnect the connectors.
      Fig 7: Removing Combination Meter Assy
      G00906977Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE INSTRUMENT PANEL UNDER COVER SUB-ASSY NO. 1 
    1. Disengage the 3 claws and disconnect the connector.
    2. Disengage the pin and remove the instrument panel under cover sub-assy No. 1.
      Fig 8: Disengaging Pin And Removing Instrument Panel Under Cover Sub-Assy No. 1
      G00906978Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE INSTRUMENT PANEL SUB-ASSY LOWER 
    1. Remove the 3 screws < H > and 2 bolts < B >.
    2. Disengage the clip and remove the instrument panel sub-assy lower.
      Fig 9: Disengaging Clip And Removing Instrument Panel Sub-Assy Lower
      G00906979Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE CONSOLE PANEL SUB-ASSY UPPER 
    1. Disengage the 4 clips.
    2. Pull out the console panel sub-assy, then disconnect the connectors.
      Fig 10: Removing Console Panel Sub-Assy Upper
      G00906980Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE CONSOLE PANEL UPPER REAR 
    1. Using a molding remover, disengage the 6 clips and 2 claws.
    2. Remove the console panel upper rear with console panel upper front.
      Fig 11: Removing Console Panel Upper Rear
      G00906981Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE CONSOLE BOX CARPET 
  26. REMOVE RR CONSOLE BOX 
    1. Remove the 2 bolt < C or D >, 2 screws < G >.
    2. Disengage the 2 claws and remove the console box assy rear, then disconnect the connector.
      Fig 12: Disengaging 2 Claws And Removing Console Box Assy Rear
      G00906982Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE INSTRUMENT PANEL FINISH PANEL END LH 
    1. Remove the screw < I or J >.
    2. Disengage the 2 clips and remove the instrument panel end LH.
      Fig 13: Disengaging Clips And Removing Instrument Panel End LH
      G00906983Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE INSTRUMENT PANEL FINISH PANEL END RH 
  29. REMOVE AIR CONDITIONER CONTROL ASSEMBLY 
    1. Using a moulding remover, disengage the 5 clips and 3 claws.
      2. Fig 14: Identifying Clips And Claws
      G00906984Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Pull out the air conditioner control assembly, then disconnect the connectors.
  30. REMOVE INSTRUMENT CLUSTER FINISH PANEL SUB-ASSY CENTER (W/LEXUS NAVIGATION SYSTEM) 
    1. Remove the 4 bolts.
    2. Using a moulding remover, disengage the 4 clips and 3 claws and remove the instrument cluster finish panel sub-assy center with radio receiver assy, then disconnect the connectors.
      Fig 15: Removing Instrument Cluster Finish Panel Sub-Assy Center (W/Lexus Navigation System)
      G00906985Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE RADIO RECEIVER PANEL (W/O LEXUS NAVIGATION SYSTEM) 
    1. Remove the 4 bolts.
    2. Using a moulding remover, disengage the 4 clips, 3 claws and remove the radio receiver panel with radio receiver assy, then disconnect the connectors.
      Fig 16: Removing Radio Receiver Panel (W/O Lexus Navigation System)
      G00906986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. SHIP MODE CONFIRMATION (W/CD CHANGER) (See  REPLACEMENT  ) 
  33. REMOVE FRONT PILLAR GARNISH LH 
    1. Remove a part of the front door opening weather strip LH.
    2. Strongly press the positions where the special clips are used, and release the clips.
    3. Disengage the 2 clips and 2 claws, pull the front pillar garnish LH backward of the vehicle, and remove.
      Fig 17: Removing Front Pillar Garnish LH
      G00906987Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE FRONT PILLAR GARNISH RH 
  35. REMOVE INSTRUMENT PANEL FINISH PLATE 
  36. DISCONNECT PASSENGER AIRBAG CONNECTOR 
  37. REMOVE INSTRUMENT PANEL SAFETY PAD CAP 
    1. Using a screwdriver, remove the instrument panel safety pad cap.

      HINT:

      Tape the screwdriver tip before use.

      Fig 18: Removing Instrument Panel Safety Pad Cap
      G00906988Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY 
    1. Remove the 3 bolts < A > < E >, 2 screws < F > < G > and nut < K >.
    2. Disconnect the connectors.
    3. Disengage the 2 pins and remove the instrument panel safety pad sub-assy.
      Fig 19: Removing Instrument Panel Safety Pad Sub-Assy
      G00906989Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE INSTRUMENT CLUSTER MOULDING NO. 2 
    1. Using a moulding remover, disengage the 6 claws and remove the instrument cluster moulding No. 2.
      Fig 20: Removing Instrument Cluster Moulding No. 2
      G00906990Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  40. REMOVE SWITCH HOLE BASE NO. 1 
    1. Disengage the 4 claws and remove the switch hole base No 1.
  41. REMOVE GLOVE BOX LAMP ASSY 
    1. Disengage the 2 claws and remove the glove box lamp assy.
  42. REMOVE AUTOMATIC LIGHT CONTROL SENSOR 
    1. Using a screwdriver, remove the automatic light control sensor.

    HINT:

    Tape the screwdriver tip before use.

    NOTE: Do not pry the automatic light control sensor off from the upper position.
    Fig 21: Removing Automatic Light Control Sensor
    G00906991Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE SIDE DEFROSTER NOZZLE DUCT NO. 2 
    1. Remove the screw < G > and side defroster nozzle duct No. 2.
  44. REMOVE SIDE DEFROSTER NOZZLE DUCT NO. 1 
    1. Remove the screw < G > and side defroster nozzle duct No. 1.
  45. REMOVE DEFROSTER NOZZLE ASSY 
    1. Remove the 5 screws < G > and defroster nozzle assy.
  46. REMOVE HEATER TO REGISTER DUCT NO. 2 
    1. Remove the 2 screws < G > and heater to register duct No. 2.
  47. REMOVE HEATER TO REGISTER DUCT NO. 1 
    1. Remove the 2 screws < G > and heater to register duct No. 1.
  48. REMOVE HEATER TO REGISTER DUCT NO. 3 
    1. Remove the 2 screws < G > and heater to register duct No. 3.
  49. REMOVE DEFROSTER NOZZLE GARNISH NO. 1 
  50. REMOVE SIDE DEFROSTER NOZZLE NO. 1 
    1. Disengage the claw and remove the side defroster nozzle No. 1.
  51. REMOVE SIDE DEFROSTER NOZZLE NO. 2 
    1. Disengage the claw and remove the side defroster nozzle No. 2.
  52. REMOVE INSTRUMENT PANEL PIN NO. 1 
    1. Remove the 2 screws < G > and 2 instrument panel pin No. 1.
  53. REMOVE INSTR PNL PASS L/DOOR AIR BAG ASSY 
  54. INSTALL INSTR PNL PASS L/DOOR AIR BAG ASSY 
  55. INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSY 
    1. Install the 2 bolts < E >.

      Torque: 20 N.m (204 kgf.cm, 14 ft.lbf) 

      Fig 22: Installing Instrument Panel Safety Pad Sub-Assy
      G00906992Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. INSTALL FRONT PILLAR GARNISH LH 
    1. Install the new special clip to front pillar garnish LH.
    2. Install the front pillar garnish LH to the body.
      Fig 23: Installing Front Pillar Garnish LH
      G00906993Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. INSTALL FRONT PILLAR GARNISH RH 
  58. CENTER SPIRAL CABLE 
  59. INSTALL STEERING WHEEL ASSY (See  OVERHAUL  ) 
  60. INSPECT STEERING WHEEL CENTER POINT 
  61. INSTALL HORN BUTTON ASSY (See  REMOVAL & INSTALLATION  ) 
  62. INSPECT HORN BUTTON ASSY (See  ON-VEHICLE INSPECTION  ) 
  63. INSPECT SRS WARNING LIGHT (See  DIAGNOSTICS  ) 
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