Automatic Transaxle ASSY (U151E): Replacement

1. Remove the bolt and transmission control cable bracket No. 2.
   Fig 1: Removing Transmission Control Cable Bracket No. 2

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Disconnect the wire harnesses from the clamps.
2. Remove the 2 bolts and 2 clamps.
   Fig 2: Removing Wire Harness Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the bolt and wire harness.
   Fig 3: Removing Wire Harness With Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Disconnect the connector.
2. Remove the nut and disconnect the starter wire.
3. Remove the 2 bolts and starter assy.
   Fig 4: Removing Starter Assy

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Disconnect the transmission wire connector.
2. Disconnect the park/neutral position switch connector.
3. Disconnect the 2 transmission revolution sensor connectors
   Fig 5: Disconnecting Connectors

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the bolt and oil cooler tube clamp.
2. Remove the 2 bolts and transmission control cable bracket.
   Fig 6: Removing Transmission Control Cable Bracket No. 1

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the ATF level gauge.
2. Remove the bolt and oil filer tube.
3. Remove the O-ring from the oil filler tube.
   Fig 7: Removing Transmission Oil Filler Tube Sub-Assy

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and spanner, disconnect the oil cooler inlet tube No. 1.

   SST 09023-12700

   Fig 8: Disconnecting Oil Cooler Inlet Tube No. 1

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Disconnect the breather hose from the wire harness bracket.
   Fig 9: Disconnecting Breather Hose From Wire Harness Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and spanner, disconnect the oil cooler outlet tube No. 1.

   SST 09023-12700

1. Remove the 3 bolts and engine mounting bracket FR.
   Fig 10: Removing 3 Bolts And Engine Mounting Bracket Front

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the 2 bolts and flywheel housing under cover.
   Fig 11: Removing 2 Bolts And Flywheel Housing Under Cover

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.
   Fig 12: Locating Crankshaft Pulley Bolt For Remove

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the 8 bolts.
4. Separate and remove the automatic transaxle.
   Fig 13: Removing Automatic Transaxle With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the 3 bolts and transmission case cover.
   Fig 14: Removing 3 Bolts And Transmission Case Cover

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST 09350-32014 (09351-32010, 09351-32020)

1. Install the transmission case cover with the 3 bolts.

   Torque: 12 N.m (122 kgf.cm, 9 ft.lbf) 

   Fig 15: Installing Transmission Case Cover With 3 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the torque converter clutch to the automatic transaxle.
2. Using vernier calipers, measure dimension "A" between the transaxle fitting part and the converter fitting part of the drive plate.
   Fig 16: Measuring Dimension Between Transaxle Fitting Part And Converter Fitting Part Of Drive Plate

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using vernier calipers and a straight edge, measure dimension "B" shown in the illustration and check that "B" is greater than "A" measured in (b).

   Standard: A + 1 mm or more 

   NOTE: Do not add the thickness of the straight edge.
   Fig 17: Measuring Dimension

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the automatic transaxle and 8 bolts to the engine.

   Torque: 

   Bolt A: 64 N.m (653 kgf.cm, 47 ft.lbf) 

   Bolt B: 46 N.m (470 kgf.cm, 34 ft.lbf) 

   Bolt C: 37 N.m (377 kgf.cm, 27 ft.lbf) 

2. Apply a few drops of adhesive to each 2 threads on the tip of the 6 torque converter clutch mounting bolts.

   Adhesive: Part No. 08833-00070, THREE BOND 1324 or equivalent 

   Fig 18: Installing Automatic Transaxle Assy With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the 6 torque converter clutch mounting bolts.

   Torque: 41 N.m (418 kgf.cm, 30 ft.lbf) 

   HINT:

   First install green colored bolt, and then install the other 5 bolts.

   Fig 19: Installing Torque Converter Clutch Mounting Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the flywheel housing under cover with the 2 bolts.

   Torque: 7.8 N.m (80 kgf.cm, 69 in. lbf) 

   Fig 20: Installing Flywheel Housing Under Cover With 2 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting bracket FR with the 3 bolts to the automatic transaxle.

   Torque: 64 N.m (653 kgf.cm, 47 ft. lbf) 

1. Coat a new O-ring with ATF, and install it to the oil filler tube.
   Fig 21: Installing Engine Mounting Bracket Front With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the oil filler tube with the bolt to the automatic transaxle.

   Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

3. Install the ATF level gauge.
   Fig 22: Installing Oil Filler Tube With Bolt To Automatic Transaxle

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the breather hose to the wire harness bracket.
   Fig 23: Connecting Breather Hose To Wire Harness Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the control cable bracket No. 1 with the 2 bolts.

   Torque: 12 N.m (122 kgf.cm, 9 ft.lbf) 

1. Temporarily install the oil cooler outlet tube No. 1
2. Temporarily install the oil cooler inlet tube No. 1.
   Fig 24: Installing Control Cable Bracket No 1 With 2 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the oil cooler tube clamp with the bolt.

   Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf) 

   HINT:

   Install them so that the oil cooler tube cushion is positioned as shown in the illustration.

   Fig 25: Installing Oil Cooler Tube Clamp With Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using SST and spanner, tighten the oil cooler inlet tube No. 1.

   SST 09023-12700

   Torque: 34 N.m (350 kgf.cm, 25 ft.lbf) 

   Fig 26: Tightening Oil Cooler Inlet Tube No .1

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and spanner, tighten the oil cooler outlet tube No. 1.

   SST 09023-12700

   Torque: 34 N.m (350 kgf.cm, 25 ft.lbf) 

1. Connect the transmission wire connector.
2. Connect the park/neutral position switch connector.
3. Connect the 2 transmission revolution sensor connectors.
   Fig 27: Connecting Connectors

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the starter assy with the 2 bolts.

   Torque: 37 N.m (377 kgf.cm, 27 ft.lbf) 

2. Connect the connector.
3. Install the starter wire and nut.

   Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf) 

   Fig 28: Installing Starter Assy With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the wire harness and bolt.

   Torque: 13 N.m (130 kgf.cm, 9 ft.lbf) 

   Fig 29: Installing Wire Harness And Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 2 clamps and 2 bolts.

   Torque: 8.4 N.m (86 kgf.cm, 74 in. lbf) 

2. Connect the wire harnesses to the clamps.
   Fig 30: Installing Wire Harness Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the transmission control cable bracket No. 2 with a bolt.

   Torque: 12 N.m (122 kgf.cm, 9 ft.lbf) 

   Fig 31: Installing Transmission Control Cable Bracket No. 2 With Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002