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DTC 33 & 43: Air Outlet Damper Position Sensor Circuit: Wiring Diagram

WARNING: This page is about a different car, the 2002 Toyota Prius. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Air Outlet Damper Position Sensor Circuit
G01112382Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. Check voltage between terminals TPM and SGTPM of A/C amplifier connector. 

    Preparation

    1. Remove center cluster module control with connectors still connected.
    2. Turn ignition switch ON.

      Check:  Measure the voltage between terminals TPM and SGTPM of A/C amplifier.

      Fig 2: Locating A/C Amplifier TPM & SGTPM Terminals
      G01112384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If OK  , see Fig 3.

      Fig 3: Identifying A/C Amplifier Terminal TPM & SGTPM Specifications (Air Flow Selection Switch In Face Or Def)
      G01112383Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: As the air outlet damper control servomotor is moved from FACE side to DEF side, the voltage decreases gradually without interruption.
    1. NG: Go to step   2 . 
    2. If OK  , proceed to next circuit inspection shown on problem symptoms table. See PROBLEM SYMPTOMS TABLE . However, if DTC 34 or 44 is displayed, check and replace A/C amplifier.
  2. Check air outlet damper position sensor. 

    PREPARATION:  Remove air outlet servomotor. See step 2 of INSPECTION .

    Check:  Measure resistance between terminals 1 and 2 of air outlet servomotor assembly connector. If OK  , resistance : 4.2 - 7.8 kΩ.

    Fig 4: Identifying Air Outlet Servomotor Face Or Def Positions & Terminals 1-3
    G01112386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Check:  While operating air outlet damper control servomotor as in the procedure DTC 43: AIR OUTLET DAMPER CONTROL SERVOMOTOR CIRCUIT , measure resistance between terminals 2 and 3 of air outlet damper control servomotor. If OK  , see Fig 5.

    Fig 5: Identifying Air Outlet Servomotor Terminal 1-3 Specifications (Air Flow Selection Switch In Face Or Def)
    G01112385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: As the air outlet servomotor moves from DEF side to FACE side, the resistance decreases gradually without interruption.
    1. NG:  Replace air outlet control servomotor assembly.
    2. OK: Go to step   3 . 
  3. Check harness and connector between A/C amplifier and air outlet control servomotor assembly  . See HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION .
    1. NG:  Repair or replace harness or connector.
    2. If OK  , check and replace A/C amplifier.