Disassembly & Reassembly (RAV4)

Remove clutch master cylinder. See CLUTCH MASTER CYLINDER under REMOVAL & INSTALLATION. Remove slotted spring pin. See Fig 1. Remove reservoir and grommet. Pull back boot. Remove piston snap ring.
To reassemble, reverse disassembly procedure. Coat parts with rubber lubricant. Install piston, push rod assembly and snap ring. Install reservoir tank and NEW grommet. Drive slotted spring pin in to reservoir tank until a protrusion of .059-.138" (1.5-3.5 mm) exists. Bleed hydraulic system.

Fig 1: Exploded View Of Clutch Master Cylinder (RAV4)