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Home >> Toyota >> 1987 >> Van LE, RWD >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Drive Axle - Separate Carrier >> Overhaul >> Differential Reassembly & Adjustments >> Case Reassembly

Case Reassembly

  1. On 2-pinion models, assemble side gears and pinion gears into differential case. Ensure oil groove faces towards gear (if present on side gear thrust washer). On 4-pinion models, install side gears, thrust washers, spider, pinion gears. Install differential case cover. Ensure index marks are aligned.
    Fig 1: Installing Side Bearing On Differential Case
    G44191Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Check backlash between side gears and pinion gears. See AXLE ASSEMBLY SPECIFICATIONS . If not to specification, install selective fit thrust washers. Install equal thickness thrust washers on each side (if possible).
    NOTE: DO NOT  heat ring gear above 230°F (110°C).
  3. Press differential side bearings onto differential case. Heat ring gear in oil bath to approximately 212°F (100°C). Wipe off gear and press onto differential case. Tighten bolts evenly. Bend over lock tabs. Install differential case assembly on differential carrier. Measure ring gear runout.
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