Expansion Valve Removal and Installation: Removal

WARNING: This page is about a different car, the 2003 Suzuki Vitara, 2003 Suzuki Grand Vitara, 2002 Suzuki Vitara, and 2002 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.

Recover refrigerant by using recovery and recycling equipment. Be sure to follow the instruction manual for the equipment. The amount of compressor oil removed must be measured and the same amount added to the system.
Remove front grill.
Disconnect suction pipe (1) and liquid pipe (2) from evaporator (cooling unit).
CAUTION: As soon as above hose and pipe are disconnected, cap opened fittings so that moisture and dust may not enter cooling unit.

Fig 1: Disconnecting Suction & Liquid Pipes From Evaporator
Courtesy of SUZUKI OF AMERICA CORP.
Disconnect suction pipe and liquid pipe from suction hose (1) and condenser outlet pipe (2).
Remove pipe clamp (3) then remove suction pipe and liquid pipe.

Fig 2: Disconnecting Suction & Liquid Pipes From Suction Hose & Condenser - Removing Pipe Clamp
Courtesy of SUZUKI OF AMERICA CORP.
Remove expansion valve (1).

Fig 3: Removing Expansion Valve
Courtesy of SUZUKI OF AMERICA CORP.