Evaporator (Cooling Unit) Removal and Installation: Removal
WARNING: This page is about a different car, the 2003 Suzuki Vitara, 2003 Suzuki Grand Vitara, 2002 Suzuki Vitara, and 2002 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
- Disconnect negative (-) cable at battery.
- Disable air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM .
- Recover refrigerant by using recovery and recycling equipment. Be sure to follow the instruction manual for the equipment.
The amount of compressor oil removed must be measured and the same amount added to the system.
- Disconnect suction pipe (1) and liquid pipe (2) from evaporator (cooling unit).CAUTION: As soon as above hose and pipe are disconnected, cap opened fittings so that moisture and dust may not enter cooling unit.
- Remove blower motor unit. See HEATER BLOWER UNIT REMOVAL & INSTALLATION .
- Disconnect thermistor wire coupler.
- Remove cooling unit (evaporator).