LEMON Manuals: Even more car manuals for everyone
Home >> Suzuki >> 2001 >> XL-7 Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 129 (2.5L V6) >> Repair Instructions >> Main Bearings, Crankshaft And Cylinder Block Removal And Installation >> Removal

Main Bearings, Crankshaft And Cylinder Block Removal And Installation: Removal

WARNING: This page is about a different car, the 2004 Suzuki Grand Vitara. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove engine assembly from vehicle referring to ENGINE ASSEMBLY REMOVAL & INSTALLATION  .
  2. Remove clutch and flywheel (for M/T vehicle) or drive plate (for A/T vehicle). For clutch removal, refer to CLUTCH COVER, CLUTCH DISC & FLYWHEEL REMOVAL & INSTALLATION .

    Using special tool (flywheel holder), remove flywheel (M/T vehicle) or drive plate (A/T vehicle).

    Special tool 

    (A):  09924-17811

    Fig 1: Removing Flywheel (M/T) Or Drive Plate (A/T)
    G02264079Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove throttle body with intake manifold and exhaust manifold referring to THROTTLE BODY & INTAKE MANIFOLD REMOVAL & INSTALLATION (H25 ENGINE)  and EXHAUST MANIFOLD REMOVAL & INSTALLATION .
  4. Remove oil pans (lower and upper) and oil pump strainer. Refer to OIL PAN & OIL PUMP STRAINER REMOVAL & INSTALLATION .
  5. Remove cylinder head cover referring to CYLINDER HEAD COVERS REMOVAL & INSTALLATION  .
  6. Remove timing chain cover. Refer to TIMING CHAIN COVER REMOVAL & INSTALLATION  .
  7. Remove LH bank 2nd timing chain and tensioner referring to LH (NO. 1) BANK 2ND TIMING CHAIN & CHAIN TENSIONER REMOVAL  .
  8. Remove 1st timing chain and tensioner referring to1ST TIMING CHAIN & CHAIN TENSIONER REMOVAL  .
  9. Remove RH bank 2nd timing chain and tensioner referring to RH (NO. 2) BANK 2ND TIMING CHAIN & CHAIN TENSIONER REMOVAL  .
  10. Remove cylinder head assembly referring to VALVES & CYLINDER HEADS REMOVAL & INSTALLATION  .
  11. Remove pistons and connecting rods referring to PISTONS, PISTON RINGS, CONNECTING RODS & CYLINDERS REMOVAL & INSTALLATION  .
  12. Remove oil pump referring to OIL PUMP REMOVAL & INSTALLATION .
  13. Remove oil pump chain referring to OIL PUMP CHAIN REMOVAL & INSTALLATION .
  14. Loosen crankcase bolts, following sequence in figure and remove them.
    NOTE: Loosen 8 mm (0.31 in.) thread diameter bolts first, then loosen 10 mm (0.39 in.) thread diameter bolts following the order shown in the figure.
    Fig 2: Identifying Crankcase Bolt Loosening Sequence
    G02264080Courtesy of SUZUKI OF AMERICA CORP.
  15. Remove crankshaft from cylinder block.
scientia non olet · About LEMON Manuals