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Home >> Suzuki >> 2001 >> XL-7 Limited >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 2.7L V6 >> Repair Instructions >> RH (No. 2) Bank 2nd Timing Chain & Chain Tensioner Installation

RH (No. 2) Bank 2nd Timing Chain & Chain Tensioner Installation

  1. Check timing mark on crankshaft as shown in the figure.
    Fig 1: Checking Timing Mark On Crankshaft
    G02263974Courtesy of SUZUKI OF AMERICA CORP.
  2. Apply oil to timing chain tensioner adjuster No. 2 (1).
  3. Install timing chain tensioner adjuster No. 2 (1).

    Tightening torque 

    Timing chain tensioner adjuster No. 2 bolt (a):  11 N.m (1.1 kg-m, 8.0 lb-ft)

    Fig 2: Installing Timing Chain Tensioner Adjuster No. 2
    G02263975Courtesy of SUZUKI OF AMERICA CORP.
  4. Apply oil to sliding surface of each camshafts and camshaft journals.
  5. Install RH bank 2nd timing chain by aligning match marks on yellow or silver plates (1) of RH bank 2nd timing chain, RH bank 2nd timing chain intake camshaft sprocket and RH bank 2nd timing chain exhaust camshaft sprocket as shown in the figure.
    Fig 3: Aligning Match Marks Of RH Bank 2nd Timing Chain, RH Bank 2nd Timing Chain Intake Camshaft Sprocket & RH Bank 2nd Timing Chain Exhaust Camshaft Sprocket
    G02263976Courtesy of SUZUKI OF AMERICA CORP.
  6. Install camshaft housing pins (3) as shown in the figure.
    Fig 4: Installing Camshaft Housing Pins
    G02263977Courtesy of SUZUKI OF AMERICA CORP.
  7. Check position of camshaft housings.

    Embossed marks are provided on each camshaft housing, indicating position and direction for installation. Install housings as indicated by these marks.

    Fig 5: Checking Position Of Camshaft Housings
    G02263978Courtesy of SUZUKI OF AMERICA CORP.
  8. After applying oil to housing bolts, tighten them temporarily first.

    Then tighten them by following sequence ("1" - "17") as indicated in the figure. Tighten a little at a time and evenly among bolts and repeat tightening sequence 2 or 3 times before they are tightened to specified torque below.

    Tightening torque 

    Camshaft housing bolt:  Tighten 12 N.m (1.2 kg-m, 9.0 lb-ft) by the specified procedure

    Fig 6: Identifying Camshaft Housing Bolt Torque Sequence
    G02263979Courtesy of SUZUKI OF AMERICA CORP.
  9. Install timing chain guide No. 3 (1).

    Tightening torque 

    Timing chain guide No. 3 bolt (c):  11 N.m (1.1 kg-m, 8.0 lb-ft)

    Fig 7: Installing Timing Chain Guide No. 3
    G02263980Courtesy of SUZUKI OF AMERICA CORP.
  10. Install 1st timing chain. Refer to 1ST TIMING CHAIN & CHAIN TENSIONER INSTALLATION .
  11. Install LH bank 2nd timing chain. Refer to LH (NO. 1) BANK 2ND TIMING CHAIN & CHAIN TENSIONER COMPONENTS .
  12. Install timing chain cover. Refer to TIMING CHAIN COVER REMOVAL & INSTALLATION .
  13. Install oil pan referring to OIL PAN & OIL PUMP STRAINER REMOVAL & INSTALLATION .
  14. Install front differential housing referring to FRONT DIFFERENTIAL DISMOUNTING & REMOUNTING .
  15. Install P/S system referring to P/S PUMP REMOVAL & INSTALLATION .
  16. Install cooling system referring to RADIATOR REMOVAL & INSTALLATION .
  17. Install intake manifold with throttle body. Refer to THROTTLE BODY & INTAKE MANIFOLD REMOVAL & INSTALLATION .
  18. Refill cooling system with coolant, front differential with gear oil, P/S system with specified fluid and engine with engine oil.
  19. Check wheel alignment referring to SPECIFICATIONS & PROCEDURES .
  20. Verify that there is no fuel leakage, water leakage and oil leakage at each connection.