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Shifter Fork and Rod: Installation

  1. Install the 1st-2nd fork rod to the 1st-2nd shifter fork through the hole on the rear of the transmission case.
  2. Align the holes on the 1st-2nd fork rod and 1st-2nd shifter fork, and drive a new straight pin into these holes using the ST (REMOVER) to fix.
    G14611902Courtesy of SUBARU OF AMERICA, INC.
  3. Install the 3rd-4th fork rod to the 3rd-4th shifter fork through the hole on the rear of the transmission case.
  4. Align the holes on the 3rd-4th fork rod and 3rd-4th shifter fork, and drive a new straight pin into these holes using the ST (REMOVER) to fix.
    CAUTION:
    • Set other fork rods to neutral. 
    • Check that the positions of interlock plunger is correct. 
    G14611903Courtesy of SUBARU OF AMERICA, INC.
  5. Install the 5th-6th fork rod into 5th-6th shifter fork, then insert through the hole on the rear of transmission case. Align the hole of the 5th-6th shifter fork with the hole on the transmission case, then insert the reverse fork rod to install the reverse shifter fork.
  6. Align the holes on the 5th-6th fork rod and 5th-6th shifter fork, and drive a new straight pin into these holes using the ST (REMOVER) to fix.
    CAUTION:
    • Set other fork rods to neutral. 
    • Check that the positions of interlock plunger is correct. 
    G14611904Courtesy of SUBARU OF AMERICA, INC.
  7. Install the check ball plugs, check ball springs and check balls.

    Tightening torque: 

    20 N.m (2.0 kgf-m, 14.8 ft-lb)

    G14611905Courtesy of SUBARU OF AMERICA, INC.
  8. Install the reverse idler gear assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>REVERSE IDLER GEAR>INSTALLATION 
  9. Install the front differential assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>FRONT DIFFERENTIAL>INSTALLATION 
  10. Install the main shaft assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>MAIN SHAFT>INSTALLATION 
  11. Install the drive pinion shaft assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>DRIVE PINION SHAFT>INSTALLATION 
  12. Install the transmission case. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>TRANSMISSION CASE>INSTALLATION 
  13. Install the transfer case together with the extension case assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>TRANSFER CASE AND EXTENSION CASE>INSTALLATION 
  14. Install the back-up light switch and the neutral position switch. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>SWITCHES AND HARNESS>INSTALLATION 
  15. Install the manual transmission assembly to the vehicle. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (TY75)>TRANSMISSION ASSEMBLY>INSTALLATION