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Shifter Fork and Rod: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install the 1st-2nd fork rod to the 1st-2nd shifter fork through the hole on the rear of the transmission case.
  2. Align the holes on the 1st-2nd fork rod and 1st-2nd shifter fork, and drive a new straight pin into these holes using the ST (REMOVER) to fix.
    G13937867Courtesy of SUBARU OF AMERICA, INC.
  3. Install the 3rd-4th fork rod to the 3rd-4th shifter fork through the hole on the rear of the transmission case.
  4. Align the holes on the 3rd-4th fork rod and 3rd-4th shifter fork, and drive a new straight pin into these holes using the ST (REMOVER) to fix.
    CAUTION:
    • Set other fork rods to neutral  .
    • Check that the positions of interlock plunger is correct  .
    G13937868Courtesy of SUBARU OF AMERICA, INC.
  5. Install the 5th-6th fork rod into 5th-6th shifter fork, then insert through the hole on the rear of transmission case. Align the hole of the 5th-6th shifter fork with the hole on the transmission case, then insert the reverse fork rod to install the reverse shifter fork.
  6. Align the holes on the 5th-6th fork rod and 5th-6th shifter fork, and drive a new straight pin into these holes using the ST (REMOVER) to fix.
    CAUTION:
    • Set other fork rods to neutral.
    • Check that the positions of interlock plunger is correct.
    G13937869Courtesy of SUBARU OF AMERICA, INC.
  7. Install the check ball plugs, check ball springs and check balls.

    Tightening torque:  20 N.m (2.0 kgf-m, 14.8 ft-lb)

    G13937870Courtesy of SUBARU OF AMERICA, INC.
  8. Install the reverse idler gear assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>REVERSE IDLER GEAR>INSTALLATION .
  9. Install the front differential assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>FRONT DIFFERENTIAL ASSEMBLY>INSTALLATION .
  10. Install the main shaft assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>MAIN SHAFT ASSEMBLY>INSTALLATION .
  11. Install the drive pinion shaft assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>DRIVE PINION SHAFT ASSEMBLY>INSTALLATION .
  12. Install the transmission case. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>TRANSMISSION CASE>INSTALLATION .
  13. Install the transfer case together with the extension case assembly. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>TRANSFER CASE AND EXTENSION CASE ASSEMBLY>INSTALLATION .
  14. Install the back-up light switch and the neutral position switch. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>SWITCHES AND HARNESS>INSTALLATION .
  15. Install the manual transmission assembly to the vehicle. Ref. to MANUAL TRANSMISSION AND DIFFERENTIAL (6MT)>MANUAL TRANSMISSION ASSEMBLY>INSTALLATION .
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