Clutch Pipe and Hose: Installation

WARNING: This page is about a different variant/trim than selected.

Install the clutch pipe to the mass damper, clutch damper, master cylinder and pipe grommet.
CAUTION: Be sure to tighten the clutch pipe (D) temporarily.

Tightening torque:

T: 15 N.m (1.5 kgf-m, 11.1 ft-lb)

Fig 1: Clutch Pipe, Mass Damper, Clutch Damper, Master Cylinder, Pipe Grommet Bolts (With Torque Specification)
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Install the clutch pedal assembly. Ref. to CLUTCH SYSTEM>CLUTCH PEDAL>INSTALLATION .
Install the tank hose.
CAUTION: Be sure to install so that the side with the triangle mark faces upward.

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Temporarily install the two-way connector and the clutch connector bracket, and engage the clutch pipe.

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Install the two-way connector and the clutch connector bracket.
Tightening torque:

7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

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Tighten the clutch pipe.
Tightening torque:

15 N.m (1.5 kgf-m, 11.1 ft-lb)

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Install the steering column. Ref. to POWER ASSISTED SYSTEM (POWER STEERING)>STEERING COLUMN>INSTALLATION .
Replace the gasket with a new part, and install the clutch hose to the operating cylinder.
CAUTION: Be sure to install with the marking side facing upward.

Tightening torque:

18 N.m (1.8 kgf-m, 13.3 ft-lb)
Connect the clutch hose, and install the clamp.
CAUTION:
- Be sure to install the clutch hose with the marking side facing upward.
- Install the clutch hoses while making sure that there is no twisting.
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Install the clutch hose bracket.
Tightening torque:

25 N.m (2.5 kgf-m, 18.4 ft-lb)
Install the clutch pipe.
Tightening torque:

T: 15 N.m (1.5 kgf-m, 11.1 ft-lb)

Fig 2: Clutch Pipe Bolts (With Torque Specification)
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Install the vacuum pipe & hose assembly.
Tightening torque:

7.5 N.m (0.8 kgf-m, 5.5 ft-lb)

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Add the recommended brake fluid. Ref. to CLUTCH SYSTEM>CLUTCH FLUID .
Bleed air from the clutch system, and ensure that no fluid leaks. Ref. to CLUTCH SYSTEM>CLUTCH FLUID AIR BLEEDING>PROCEDURE .
Adjust the clutch pedal. Ref. to CLUTCH SYSTEM>CLUTCH PEDAL>ADJUSTMENT .
Install the instrument panel lower cover. Ref. to EXTERIOR/INTERIOR TRIM>INSTRUMENT PANEL LOWER COVER>INSTALLATION .
Install the air intake boot. Ref. to INTAKE (INDUCTION) (H4DO (EXCEPT FOR HEV))>AIR INTAKE BOOT>INSTALLATION .
Connect the ground terminal to battery sensor. Ref. to REPAIR CONTENTS>REPAIR CONTENTS>NOTE>BATTERY .