Transfer Case

1. Set ST1, ST2, steel plate and transfer case to a press.
   NOTE:

   • Set the ST2 under ST1.
   • Set the transfer case so that the hole for shifter arm is positioned vertically.
   • Insert the iron plate which is thicker than the exposed length of the transfer case knock pin between the ST1 and transfer case.
   • Set the iron plate so that the transfer case knock pin does not ride on the iron plate.

   Preparation tool: 

   ST1: CYLINDER HEAD TABLE (498267300)

   ST2: CYLINDER HEAD TABLE (498267200)

   Courtesy of SUBARU OF AMERICA, INC.

2. Press-fit the roller bearing using the ST.

   Press-fit depth: 

   A: 0±0.2 mm (0±0.01 in) from the end of transfer case

   Preparation tool: 

   ST: REMOVER (899864100)

   Courtesy of SUBARU OF AMERICA, INC.

3. Remove the iron plate, and turn over the transfer case.
   NOTE: Set the transfer case so that the hole for shifter arm is positioned vertically.
4. Press-fit the roller bearing using the ST.

   Press-fit depth: 

   A: 0±0.2 mm (0±0.01 in) from the end of transfer case

   Preparation tool: 

   ST: REMOVER (899864100)

   Courtesy of SUBARU OF AMERICA, INC.

5. Install the shifter arm to the transfer case, and make sure that the shift arm moves smoothly.
6. Replace the precoat bolt with a new part, and Install the oil guide.

   Tightening torque: 

   6.4 N.m (0.7 kgf-m, 4.7 ft-lb)

   Courtesy of SUBARU OF AMERICA, INC.

7. Install the reverse check sleeve assembly to the transfer case. Refer to MANUAL TRANSMISSION AND DIFFERENTIAL (5MT)>REVERSE CHECK SLEEVE>INSTALLATION .
8. Install a new oil seal.

Press-fit depth: 

A: 1±0.2 mm (0.04±0.01 in) from the end of transfer case

Courtesy of SUBARU OF AMERICA, INC.