Air Conditioner Radiator ASSY: Installation
- Installation of air conditioner unit ASSY (for automatic air conditioning system)
- Install the 3 bolts and 3 nuts.
Standard value: T=7.5N.m {77kgf.cm} {5.5ft.lbf}
- Connect the drain cooler hose.
- Connect the connectors, engage the clamps, and install the air conditioner unit ASSY
- Install the 3 bolts and 3 nuts.
- Installation of air conditioner unit ASSY (for manual air conditioning system)
- Install the 3 bolts and 3 nuts.
Standard value: T=7.5N.m {77kgf.cm} {5.5ft.lbf}
- Connect the drain cooler hose.
- Connect the connectors, engage the clamps, and install the air conditioner unit ASSY.
- Install the 3 bolts and 3 nuts.
- Installation of instrument panel reinforcement ASSY
- Using torx socket wrench T40, install the 4 torx bolts in the order shown in the figure.
Standard value: T=25N.m {255kgf.cm} {18.4ft.lbf}
- Install the instrument panel reinforcement ASSY with the 5 bolts in the order shown in the figure.
Standard value: T=25N.m {255kgf.cm} {18.4ft.lbf}
- Connect the connectors and engage the clamps and claws.
- Using torx socket wrench T40, install the 4 torx bolts in the order shown in the figure.
- Installation of the cowl side trim board RH (Refer to INSTALLATION )
- Installation of cowl side trim board LH (Refer to INSTALLATION )
- Installation of the front door scuff plate RH (Refer to INSTALLATION )
- Installation of front door scuff plate LH (Refer to INSTALLATION )
- Installation of steering column ASSY (Refer to INSTALLATION )
- Installation of instrument panel SUB-ASSY (Refer to INSTALLATION )
- Connection of air conditioner tube & accessory ASSY
- Remove the vinyl tape wrapped around the joint of the air conditioner tube & accessory ASSY and the unit.
- Apply sufficient amount of compressor oil (ND-OIL8) to new O-rings and the joint of the air conditioner tube & accessory ASSY.
- Install the O-ring on the air conditioner tube & accessory ASSY.CAUTION: Do not allow the O-ring and the O-ring seal to have deposit of dirt.
- Connect the air conditioner tube & accessory ASSY to the air conditioner unit ASSY.
- Connection of suction hose SUB-ASSY
- Remove the vinyl tape wrapped around the joint of the suction hose and the unit.
- Apply sufficient amount of compressor oil (ND-OIL8) to the new O-ring and the joint of the suction hose SUB-ASSY.
- Install the O-ring on the suction hose SUB-ASSY.CAUTION: Do not allow the O-ring and the O-ring seal to have deposit of dirt.
- Push the shaft of the pipe joint into the seal hole until it is completely engaged.
- Turn the hook type connector to the tightening position and tighten it with bolts.
Standard value: T=7.5N.m {77kgf.cm} {5.5ft.lbf}
- Connection of heater water hose outlet A
- Install heater water hose outlet A with clips.NOTE: Install it to the match mark provided at the time of removal.
- Install heater water hose outlet A with clips.
- Connection of heater water hose inlet A
- Install heater water hose inlet A with the clips.NOTE: Install it to the match mark provided at the time of removal.
- Install heater water hose inlet A with the clips.
- Connection of the battery ground terminal
Standard value: T=6.0N.m {61kgf.cm} {4.4ft.lbf}
- Recharge of coolant (Refer to COOLANT (FA20) )
- Charging refrigerant HFC-134a (R134a) (Refer to ADJUSTMENT )
- Inspection of coolant leak (Refer to COOLING SYSTEM (FA20) )
- Engine warm-up (Refer to COOLER PIPING )
- Inspection of refrigerant gas leak (Refer to COOLER PIPING )
- Inspection of airbag warning light (Refer to AIRBAG WARNING LIGHT ILLUMINATION PATTERN )
- Settings when removing/installing battery terminals (Refer to SETTING PROCEDURES AT PARTS REPLACEMENT AND REMOVAL/INSTALLATION )