Clutch Master Cylinder Assy: Installation

WARNING: This page is about a different variant/trim than selected.

Installation of clutch master cylinder-to-flexible hose tube
1. Install the master cylinder-to-release cylinder hose to the clutch hose bracket with the clip.
  CAUTION:
  - Install the master cylinder-to-release cylinder hose with the marking facing upward.
  - Install the clip securely as far as it will go.
2. Use a union nut wrench to install the master cylinder-to-release cylinder hose to the clutch master cylinder to release cylinder hose pipe.
  Standard value: T=15N.m {153kgf.cm} {11.1ftl.bf}
  
  CAUTION: When tightening by combining a torque wrench and union nut wrench, calculate the torque according to the calculation.
3. Use a union nut wrench to install the clutch master cylinder-to-release cylinder hose pipe to the clutch master cylinder ASSY.
  Standard value: T=15N.m {153kgf.cm} {11.1ft.lbf}
  
  CAUTION: When tightening by combining a torque wrench and union nut wrench, calculate the torque according to the calculation.
Installation of clutch master cylinder ASSY
1. Install the seat to the clutch master cylinder ASSY.
2. Install the clutch master cylinder ASSY and the clutch hose bracket with the 2 nuts.
  Standard value: T=18N.m {184kgf.cm} {13.3ft.lbf}
3. Apply NIGTIGHT LYW No. 2 grease to the inner and outer surfaces of a new push rod clevis pin.
4. Connect the clutch master cylinder push rod clevis to the clutch pedal with the push rod clevis pin.
  NOTE: Install the push rod clevis pin from the left side of vehicle.
5. Install the clip to the push rod clevis pin.
6. Connect the master cylinder-to-release cylinder hose to the clutch release cylinder ASSY with the union bolt through 2 new gaskets.
  Standard value: T=18N.m {184kg.fcm} {13.3ft.lbf}
  CAUTION:
  - When tightening by combining a torque wrench and union nut wrench to extend the whole length, the actual torque will be excessive if tightened until the reading of the torque wrench reaches the specified tightening torque. (Refer to WORKING PRECAUTIONS AND NOTES )
  - When restoring the clutch release cylinder ASSY, check that the clutch hose is deflected in the same direction as shown in the figure.
  - Install the master cylinder-to-release cylinder hose with the marking facing upward.
Courtesy of SUBARU OF AMERICA, INC.
Connection of master cylinder-to-release cylinder hose (refer to CLUTCH )
Filling of clutch fluid (refer to CLUTCH FLUID )
Air bleeding of clutch pipeline (refer to AIR BLEEDING )
Clutch fluid leakage check
Clutch fluid amount check (refer to ON-VEHICLE INSPECTION )
Check and adjustment of clutch pedal (refer to ADJUSTMENT )
Installation of instrument panel under cover SUB-ASSY NO. 1 (Refer to INSTALLATION )
Installation of the instrument side panel LH (Refer to INSTALLATION , Step 8)