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Home >> Subaru >> 2017 >> Forester 2.0XT Touring >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 8 (Emission Control Systems (Aux. Emission Control Devices) (H4DO)) >> EGR Cooler >> Removal

EGR Cooler: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Disconnect the ground terminal from battery sensor. Ref. to NOTE>NOTE>BATTERY .
  2. Drain engine coolant. Ref. to COOLING(H4DO)>Engine Coolant>REPLACEMENT>DRAINING OF ENGINE COOLANT .
  3. Remove the center exhaust pipe. Ref. to EXHAUST(H4DO)>Center Exhaust Pipe>REMOVAL .
  4. Lower the vehicle.
  5. Remove the clip (A) from the air intake boot.
  6. Loosen the clamp (B) securing the air cleaner case (rear) to the air intake boot.
  7. Loosen the clamp (C) which secures the throttle body to the air intake boot.
    Fig 1: Identifying Air Intake Boot Clip
    G11263279Courtesy of SUBARU OF AMERICA, INC.
  8. Remove the air intake boot from the throttle body, and place the air intake boot aside so that it does not interfere with the work.
    Fig 2: Removing Air Intake Boot From Throttle Body
    G11263280Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the engine harness connector.
    1. Remove the bolt (A) securing the bulkhead harness connector bracket.
    2. Disconnect the bulkhead harness connector from the engine harness connector (black) and engine harness connector (brown).
    Fig 3: Locating Bulkhead Harness Connector From Engine Harness Connector (Black) And (Brown)
    G10318543Courtesy of SUBARU OF AMERICA, INC.
  10. Remove the engine rear hanger.
    Fig 4: Locating Engine Rear Hanger Bolts
    G10318544Courtesy of SUBARU OF AMERICA, INC.
  11. Disconnect the engine coolant hose (A), engine coolant hose (B) and engine coolant hose (C) from the EGR cooler. (CVT model)
    Fig 5: Disconnecting Engine Coolant Hose From EGR Cooler (CVT Model)
    G10318545Courtesy of SUBARU OF AMERICA, INC.
  12. Disconnect the engine coolant hose (A) and engine coolant hose (B) from the EGR cooler. (MT model)
    Fig 6: Disconnecting Engine Coolant Hose From EGR Cooler (MT Model)
    G11263555Courtesy of SUBARU OF AMERICA, INC.
  13. Remove the bolts securing the EGR cooler to the EGR control valve and the cylinder head RH.
    Fig 7: Locating Bolts Securing EGR Cooler To EGR Control Valve And Cylinder Head RH
    G11263556Courtesy of SUBARU OF AMERICA, INC.
  14. Remove the nuts securing the EGR cooler to the cylinder head RH, and remove the EGR cooler.
    Fig 8: Locating Nuts Securing EGR Cooler To Cylinder Head RH
    G11263557Courtesy of SUBARU OF AMERICA, INC.
  15. Remove the gasket from the stud bolt.
Fig 9: Locating Gasket From Stud Bolt
G09477494Courtesy of SUBARU OF AMERICA, INC.
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