LEMON Manuals: Even more car manuals for everyone
Home >> Subaru >> 2016 >> Crosstrek Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 32 (Starting System / Charging Systems (Hybrid)) >> Integrated Starter Generator (ISG) >> Removal

Integrated Starter Generator (ISG): Removal

WARNING: This page is about a different car, the 2015 Subaru XV Crosstrek. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the ground cable from battery. < Ref. to BATTERY , NOTE, Note.>
    NOTE: For the 12 volt engine restart battery, disconnect the ground terminal from 12V engine restart battery sensor.
  2. Remove the collector cover.
    1. Pull up the two points at the front of collector cover (A).
    2. Pull up the two points at the rear of collector cover (B) while moving them rearward.
      NOTE: Be careful not to contact the fuel delivery tube when moving the collector cover rearward.
      Fig 1: Removing Collector Cover
      G09486016Courtesy of SUBARU OF AMERICA, INC.
  3. Remove the air intake duct. < Ref. to REMOVAL , Air Intake Duct.>
  4. Remove the intake duct. < Ref. to REMOVAL , Intake Duct.>
  5. Remove the V-belts. < Ref. to HEV MODEL , REMOVAL, V-belt.>
  6. Disconnect the connector (A) from the brake vacuum pump, and disconnect the connector (B) from ISG.
  7. Disconnect the terminal (C) and the terminal (D) from ISG.
  8. Remove the clip (E) securing the battery cable assembly, and remove the battery cable assembly from the battery cable bracket No. 1 and the collector cover bracket.
    Fig 2: Identifying Integrated Starter Generator Related Components
    G09487356Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the connector (A) from the A/C compressor, and remove the clip (B) securing the battery cable assembly to the collector cover bracket.
  10. Remove the bolts which secure the battery cable stay (C) to the chain cover, and move the battery cable assembly to the front of the vehicle.
    Fig 3: Locating Bolts Of Battery Cable Stay
    G09487357Courtesy of SUBARU OF AMERICA, INC.
  11. Remove the clip (B) which holds the engine harness to the battery cable bracket No. 1 (A).
  12. Remove the battery cable bracket No. 1 (A) and collector cover bracket (C).
    Fig 4: Locating Mounting Bolts Of Battery Cable Bracket No. 1 And Collector Cover Bracket
    G09487358Courtesy of SUBARU OF AMERICA, INC.
  13. Remove ISG from the engine assembly, ISG bracket and brake vacuum pump bracket.
  14. Remove the ISG bracket from the engine assembly.
    Fig 5: Identifying Mounting Bolts Of ISG Bracket From Engine Assembly
    G09487359Courtesy of SUBARU OF AMERICA, INC.
scientia non olet · About LEMON Manuals