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Home >> Subaru >> 2006 >> Baja Turbo, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Engine Mechanical (H4SO)) >> Engine Assembly >> Installation

Engine Assembly: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install front cushion rubbers.

    Tightening torque: 

    35 N.m (3.6 kgf-m, 26.0 ft-lb) 

  2. Install engine onto transmission.
    1. Position engine in engine room and align it with transmission.
      CAUTION: Be careful not to damage adjacent parts or body panels with crank pulley, oil level gauge, etc.
      Fig 1: Supporting Engine With Lifting Device And Wire Ropes
      G04988255Courtesy of SUBARU OF AMERICA, INC.
    2. Apply a small amount of grease to spline of main shaft. (MT model)
  3. Tighten bolts which hold upper side of transmission to engine.

    Tightening torque: 

    50 N.m (5.1 kgf-m, 36.9 ft-lb) 

    Fig 2: Locating Upper Side Of Transmission Bolts Location
    G04997615Courtesy of SUBARU OF AMERICA, INC.
  4. Remove lifting device and wire ropes.
    Fig 3: Supporting Engine With Lifting Device And Wire Ropes
    G04988255Courtesy of SUBARU OF AMERICA, INC.
  5. Remove garage jack.
  6. Install pitching stopper.

    Tightening torque 

    T1: 50 N.m (5.1 kgf-m, 36.9 ft-lb) 

    T2: 58 N.m (5.9 kgf-m, 43 ft-lb) 

    Fig 4: Identifying Pitching Stopper
    G04997619Courtesy of SUBARU OF AMERICA, INC.
  7. Remove ST from torque converter clutch case. (AT model)
    NOTE: Be careful not to drop the ST into the torque converter clutch case when removing ST.

    ST 498277200 STOPPER SET

  8. Install starter. < Ref. to INSTALLATION , STARTER. >
  9. Install torque converter clutch onto drive plate. (AT model)
    1. Tighten bolts which hold torque converter clutch to drive plate.
    2. Tighten other bolts while rotating the crankshaft pulley by using ST.
      CAUTION: Be careful not to drop bolts into torque converter clutch housing.

      ST 499977100 CRANK PULLEY WRENCH

      Tightening torque: 

      25 N.m (2.5 kgf-m, 18.1 ft-lb) 

      Fig 5: Removing Housing Cover Mounting Bolts Using Socket Wrench
      G04997610Courtesy of SUBARU OF AMERICA, INC.
    3. Clog plug onto service hole.
  10. Install power steering pump on bracket.
    1. Install power steering tank on bracket.
      Fig 6: Installing Power Steering Tank On Bracket
      G04988248Courtesy of SUBARU OF AMERICA, INC.
    2. Install power steering pump on bracket, and tighten bolts.

      Tightening torque: 

      20.1 N.m (2.05 kgf-m, 14.8 ft-lb) 

      Fig 7: Locating Power Steering Pump Bracket Bolts
      G04997328Courtesy of SUBARU OF AMERICA, INC.
    3. Tighten bolt which installs power steering pump bracket, and install spark plug codes.
      Fig 8: Tightening Power Steering Pump Bracket Bolt
      G04988246Courtesy of SUBARU OF AMERICA, INC.
    4. Connect power steering switch connector.
      Fig 9: Locating Connector For Power Steering Pump Switch
      G04998257Courtesy of SUBARU OF AMERICA, INC.
    5. Front side V-belt

      Install and adjust it. < Ref. to V-BELT . >

    6. Install resonator chamber.

    Tightening torque: 

    33 N.m (3.4 kgf-m, 24.6 ft-lb) 

    Fig 10: Tightening Resonator Chamber
    G04988222Courtesy of SUBARU OF AMERICA, INC.
  11. Tighten nuts which hold lower side of transmission to engine.

    Tightening torque: 

    50 N.m (5.1 kgf-m, 36.9 ft-lb) 

    Fig 11: Locating Lower Side Of Transmission To Engine Nuts Location
    G04997608Courtesy of SUBARU OF AMERICA, INC.
  12. Tighten nuts which install front cushion rubber onto crossmember.

    Tightening torque: 

    75 N.m (7.7 kgf-m, 55.4 ft-lb) 

    CAUTION: Make sure the front cushion rubber mounting bolts (A) and locator (B) are securely installed.
    Fig 12: Locating Nuts Holding Front Cushion Rubber Onto Crossmember
    G04988271Courtesy of SUBARU OF AMERICA, INC.
  13. Install front and center exhaust pipe.

    < Ref. to INSTALLATION , FRONT EXHAUST PIPE > and < Ref. to INSTALLATION , CENTER EXHAUST PIPE. >

  14. Connect the following hoses.
    1. Fuel delivery hose, return hose and evaporation hose < Ref. to INSTALLATION , FUEL DELIVERY, RETURN AND EVAPORATION LINES. >
    2. Heater inlet and outlet hoses
    3. Brake booster vacuum hose
  15. Connect the following connectors.
    1. Engine ground terminals

      Tightening torque: 

      14 N.m (1.4 kgf-m, 10.1 ft-lb) 

    2. Engine harness connectors
    3. Alternator connector and terminal
    4. A/C compressor connectors
    5. Power steering pressure switch
  16. Connect the following cables.
    1. Accelerator cable
    2. Cruise control cables (With cruise control)
  17. After connecting each cable, adjust them.
  18. Install air cleaner case stay.

    Tightening torque: 

    16 N.m (1.6 kgf-m, 11.6 ft-lb) 

  19. Install A/C pressure hoses.

    < Ref. to INSTALLATION , FLEXIBLE HOSE. >

  20. Install radiator to vehicle. < Ref. to INSTALLATION , RADIATOR. >
  21. Install ATF cooler pipe to body. < Ref. to INSTALLATION , ATF COOLER PIPE AND HOSE. >
  22. Install air intake duct and cleaner case.

    < Ref. to INSTALLATION , AIR INTAKE DUCT > and < Ref. to INSTALLATION , AIR CLEANER CASE. >

  23. Install under cover.
  24. Install battery in the vehicle, and connect cables.
  25. Fill coolant.

    < Ref. to FILLING OF ENGINE COOLANT , REPLACEMENT, ENGINE COOLANT. >

  26. Check ATF level and correct if necessary. (AT model)

    < Ref. to AUTOMATIC TRANSMISSION FLUID . >

  27. Charge A/C system with refrigerant.

    < Ref. to OPERATION , REFRIGERANT CHARGING PROCEDURE. >

  28. Remove front hood stay, and close front hood.
  29. Take off the vehicle from lift arms.
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