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Home >> Subaru >> 2005 >> Baja Turbo, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Intake (Induction) (H4DOTC) >> Turbocharger >> Installation

Intake (Induction) (H4DOTC): Turbocharger: Installation

  1. Connect the oil outlet hose to outlet pipe.
    Fig 1: Connecting Oil Outlet Hose To Outlet Pipe
    G03749355Courtesy of SUBARU OF AMERICA, INC.
  2. Install the turbocharger to intake duct.

    Tightening torque: 

    3 N.m (0.3 kgf-m, 2.2 ft-lb) 

    Fig 2: Installing Turbocharger To Intake Duct
    G03749356Courtesy of SUBARU OF AMERICA, INC.
  3. Install the oil pipe to turbocharger.

    Tightening torque: 

    A: 20 N.m (2.0 kgf-m, 14.8 ft-lb) 

    B: 16 N.m (1.6 kgf-m, 11.6 ft-lb) 

    Fig 3: Installing Oil Pipe To Turbocharger
    G03749357Courtesy of SUBARU OF AMERICA, INC.
  4. Install the joint pipe to turbocharger.
    NOTE: Replace the gasket with a new one.

    Tightening torque: 

    35 N.m (3.6 kgf-m, 25.8 ft-lb) 

    Fig 4: Installing Joint Pipe To Turbocharger
    G03749358Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the engine coolant hose.
  6. Install the turbocharger bracket.

    Tightening torque: 

    33 N.m (3.4 kgf-m, 24.6 ft-lb) 

    Fig 5: Installing Turbocharger Bracket
    G03749359Courtesy of SUBARU OF AMERICA, INC.
  7. Connect the engine coolant hose which is connected to coolant filler tank.
    Fig 6: Connecting Engine Coolant Hose
    G03749360Courtesy of SUBARU OF AMERICA, INC.
  8. Lift-up the vehicle.
  9. Install the center exhaust pipe.

    < Ref. to INSTALLATION , Center Exhaust Pipe . >