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Home >> Subaru >> 2005 >> Baja Turbo, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust (H4DOTC) >> Center Exhaust Pipe >> Installation

Center Exhaust Pipe: Installation

NOTE: Replace the gaskets with new ones.
  1. Install the center exhaust pipe and temporarily tighten the bolt which holds the center exhaust pipe to hanger bracket.
  2. Temporarily tighten the bolt which holds the center pipe to transmission.
  3. Connect the center exhaust pipe to turbocharger.

    Tightening torque: 

    35 N.m (3.6 kgf-m, 26.0 ft-lb) 

    Fig 1: Installing Center Exhaust Pipe
    G03749646Courtesy of SUBARU OF AMERICA, INC.
  4. Install the center exhaust pipe to rear exhaust pipe.

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.0 ft-lb) 

    Fig 2: Installing Center Exhaust Pipe To Rear Exhaust Pipe
    G03749647Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the connector to rear oxygen sensor.
    Fig 3: Connecting Connector To Rear Oxygen Sensor
    G03749648Courtesy of SUBARU OF AMERICA, INC.
  6. Secure the clip on crossmember.
    Fig 4: Securing Crossmember Clip
    G03749649Courtesy of SUBARU OF AMERICA, INC.
  7. Tighten the bolt which holds the center exhaust pipe bracket to transmission.

    Tightening torque: 

    30 N.m (3.1 kgf-m, 22.4 ft-lb) 

    Fig 5: Tightening Bolt Holding Center Exhaust Pipe
    G03749650Courtesy of SUBARU OF AMERICA, INC.
  8. Tighten the bolt which holds the center exhaust pipe to hanger bracket.

    Tightening torque: 

    35 N.m (3.6 kgf-m, 26.0 ft-lb) 

    Fig 6: Tightening Bolt Which Holds Center Exhaust Pipe To Hanger Bracket
    G03749651Courtesy of SUBARU OF AMERICA, INC.
  9. Lower the vehicle.
  10. Place the turbocharger lower cover, and tighten the bolts which install the upper side of lower cover.

    Tightening torque: 

    7.4 N.m (0.75 kgf-m, 5.4 ft-lb) 

    Fig 7: Locating Bolt
    G03749652Courtesy of SUBARU OF AMERICA, INC.
  11. Place the turbocharger upper cover, and tighten the bolts which install the upper side of upper cover.

    Tightening torque: 

    7.4 N.m (0.75 kgf-m, 5.4 ft-lb) 

    Fig 8: Locating Turbocharger Upper Cover Bolt
    G03749653Courtesy of SUBARU OF AMERICA, INC.
  12. Lift-up the vehicle.
  13. Tighten the bolts which install the under side of turbocharger upper cover.

    Tightening torque: 

    7.4 N.m (0.75 kgf-m, 5.4 ft-lb) 

    Fig 9: Locating Turbocharger Upper Cover Bolt
    G03749654Courtesy of SUBARU OF AMERICA, INC.
  14. Install the under cover.
  15. Lower the vehicle.
  16. Install the intercooler bracket.
    Fig 10: Installing Intercooler Bracket
    G03749655Courtesy of SUBARU OF AMERICA, INC.
  17. Install the intercooler. < Ref. to INSTALLATION , Intercooler . >