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Remove/Install Expansion Reservoir - AR20.30-P-4950SR

ENGINE 281 in MODEL 453 

ENGINE 780 in MODEL 453 

G12094650Courtesy of MERCEDES-BENZ USA

Shown on model 453 with engine 281 

  Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
NOTES Notes on coolant   AH20.00-N-2080-01A 
REMOVINGINSTALLING Remove/install     
1 Remove maintenance flap    
2 Turn cap (4) on expansion reservoir (1) half a revolution counterclockwise, relieve overpressure and then unscrew cap (4)    
3 Suction coolant out of the expansion reservoir (1) SPECIAL TOOL Hand pump Fig 3
4 Unclip retaining clip (3)    
5 Remove coolant hose (6) from expansion reservoir (1) SPECIAL TOOL Hose clamp pliers Figure
6 Pull expansion reservoir (1) upwards out of the brackets (2, 5) until the coolant hose (7) is accessible    
7 Support the expansion reservoir (1) with a suitable object    
8 Clamp off coolant hose (7) SPECIAL TOOL Clamp Figure
9 Clamp off coolant hose (8) Engine 281.910 in model 453
SPECIAL TOOL Clamp
Figure
10 Loosen clamp (9) of coolant hose (7) and remove coolant hose (7) from expansion reservoir (1) SPECIAL TOOL Hose clamp pliers Figure
11 Loosen clamp (9) of coolant hose (8) and remove coolant hose (8) from expansion reservoir (1) Engine 281.910 in model 453
SPECIAL TOOL Hose clamp pliers
Figure
12 Remove expansion reservoir (1)    
13 Install in the reverse order    
INSPECT Check     
14 Check and correct coolant level Engine 780.997 in model 453.091 AR20.00-P-1147SRE 
    Engine 281 in model 453 AR20.00-P-1142SR 
15 Check cooling system for leaktightness   AR20.00-P-1010SR 
Fig 1: Identifying Hose Clamp Pliers (003 589 03 37 00)
G12094607Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Clamp (000 589 54 37 00)
G12094606Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Hand Pump (210 589 00 71 00)
G12094653Courtesy of MERCEDES-BENZ USA