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Home >> Smart >> 2018 >> Fortwo 2D Coupe >> Repair and Diagnosis >> Brakes >> Traction Control >> Brakes - Hydraulic & Mechanical Systems - 453 Chassis >> Testing & Repair >> Remove/Install Front Axle Brake Disk - AR42.10-P-0230SR

Remove/Install Front Axle Brake Disk - AR42.10-P-0230SR

MODEL 453 

G12096919Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
  Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
1 Remove left or right engine support   AR42.10-P-0500SR 
2 Remove screws/bolts (2) and remove brake disk (1) INSTALLATION IMPORTANT : Always replace brake disks (1) in pairs.
TORQUE SPECIFICATION Locking bolt of front axle brake disk
*BA42.10-P-1002-06SR 
3 Clean wheel hub (3) and grease lightly at the centering surface (A) using brake paste MB Never Seeze brake paste (gray) *BR00.45-Z-1083-06A 
4 Install in the reverse order    
5 Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work.
Operate the brake pedal several times until brake linings make contact with the brake disks (1)
Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system.
IMPORTANT A firm resistance must be noticeable at the brake pedal.
AS42.50-Z-0002-01A 
TEST VALUES FOR FRONT BRAKE DISKS

Number Designation Model 453 Brake disks not internally ventilated Model 453 Brake disks internally ventilated
BE42.10-P-1001-08Y Brake disk thickness New mm 12 22
Minimum brake disk thickness for maintenance service mm 10, 6 19, 8
BRAKE DISKS, BRAKE COVER PLATE

Number Designation Model 453
BA42.10-P-1002-06SR Locking bolt of front axle brake disk Nm 21
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1083-06A MB Never Seeze brake paste (gray) A 001 989 94 51 12