LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2017 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 453 Chassis >> Testing & Repair >> Remove/Install Power Electronics Coolant Pump - AR20.10-P-1277SRE

Remove/Install Power Electronics Coolant Pump - AR20.10-P-1277SRE

ENGINE 780.997 in MODEL 453.091/391/491 

G12094637Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
  Notes on coolant   AH20.00-N-2080-01A 
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
REMOVING Remove     
1 Risk of death  caused by vehicle slipping or toppling off of the lifting platform.
Lift vehicle on vehicle lift
IMPORTANT Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.
Align the turn plates so that the screws of the rubber pads on the turn plates cannot come into contact with vehicle parts while jacking up.
AS00.00-Z-0010-01A
2 Pinch off coolant hoses (1, 2) SPECIAL TOOL Clamp Figure
3 Remove coolant hoses (1, 2) from the coolant pump power electronics (3) and collect escaping coolant in a suitable container SPECIAL TOOL Hose clamp pliers Figure
4 Expose electrical connection (4) at power electronics coolant pump (3), and disconnect    
5 Remove power electronics coolant pump (3) from decoupling element (6) IMPORTANT Note assembly position of power electronics coolant pump (3).  
INSPECT Check     
6 Check decoupling element (6) for damage In case of a complaint

Replace decoupling element (6).
 
INSTALLING Install     
7 Attach power electronics coolant pump (3) at decoupling element (6) IMPORTANT Note assembly position of power electronics coolant pump (3).  
8 Connect electrical connection (4) at power electronics coolant pump (3), and secure with cable tie    
9 Attach coolant hoses (1, 2) at power electronics coolant pump (3) SPECIAL TOOL Hose clamp pliers Figure
10 Remove clamps at coolant hoses (1, 2)    
11 Lower vehicle with vehicle lift    
12 Pour in coolant and bleed cooling system   AR20.00-P-1147SRE 
INSPECT Check     
13 Check cooling system for leaktightness   AR20.00-P-1010SR 
14
REFER TO SELF-DIAGNOSTIC SYSTEMS
Perform the function test of the coolant pump power electronics (3) using the diagnostic system   AD00.00-P-2000-06SR
Fig 1: Identifying Clamp (000 589 54 37 00)
G12094606Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Hose Clamp Pliers (003 589 03 37 00)
G12094607Courtesy of MERCEDES-BENZ USA