Replace Complete Front End Assembly Together With Reinforcement - Ar62.30-P-1570SR
MODEL 453.0/3
Shown on MODEL 453.3
Shown on MODEL 453.3
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| General information on body repair | AH60.00-P-0001-01FF | ||
| Remove/install | |||
| 1 | Remove all detachable parts in repair area | ||
| 2 | Remove bolts (2) | *BA62.30-P-1001-02L | |
| 3 | Remove crossmember (1) | ||
| 4 | Remove bolts (4) | *BA62.30-P-1002-02L | |
| 5 | Remove reinforcement (3) | ||
| 6 | Install in the reverse order | Fender to maintenance flap | *BE60.00-P-1007-01CA |
| 7 | Adjust gap dimensions on lamp units and bumper | Headlamp to maintenance flap | *BE60.00-P-1006-01CA |
| Bumper to fender | *BE60.00-P-1005-01CA | ||
| Bumper to headlamp | *BE60.00-P-1004-01CA | ||
| Bumper to lower maintenance flap on side | *BE60.00-P-1003-01CA | ||
| Bumper to maintenance flap | *BE60.00-P-1002-01CA | ||
| Gap dimension | *BE60.00-P-1001-01CA |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 453.0 | MODEL 453.3 |
|---|---|---|---|
| BE60.00-P-1001-01CA | Gap dimension | ||
| For illustration, see | AR60.00-P-0700-01SR | AR60.00-P-0700-01SR |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 453.0 | MODEL 453.3 | ||
|---|---|---|---|---|---|
| BE60.00-P-1002-01CA | Bumper to maintenance flap | Dimension "A" | mm | 3 (± 2) | 3 (± 2) |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 453.0 | MODEL 453.3 | ||
|---|---|---|---|---|---|
| BE60.00-P-1003-01CA | Bumper to lower maintenance flap on side | Dimension "B" | mm | - | 3 (± 2) |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 453.0 | MODEL 453.3 | ||
|---|---|---|---|---|---|
| BE60.00-P-1004-01CA | Bumper to headlamp | Dimension "C" | mm | 1, 5 (± 1) | 1, 5 (± 1) |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 453.0 | MODEL 453.3 | ||
|---|---|---|---|---|---|
| BE60.00-P-1005-01CA | Bumper to fender | Dimension "D" | mm | 0 (± 0, 5) | 0 (± 0, 5) |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 453.0 | MODEL 453.3 | ||
|---|---|---|---|---|---|
| BE60.00-P-1006-01CA | Headlamp to maintenance flap | Dimension "E" | mm | 3 (± 2) | 3± (± 2) |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 453.0 | MODEL 453.3 | ||
|---|---|---|---|---|---|
| BE60.00-P-1007-01CA | Fender to maintenance flap | Dimension "F" | mm | 4 (± 2) | 4 (± 2) |
FRONT END WITH FRONT REINFORCEMENT
| Number | Designation | MODEL 453.0/3 | |
|---|---|---|---|
| BA62.30-P-1001-02L | Screw/bolt, crossmember to longitudinal member | Nm | 21 |
FRONT END WITH FRONT REINFORCEMENT
| Number | Designation | MODEL 453.0/3 | |
|---|---|---|---|
| BA62.30-P-1002-02L | Screw/bolt, reinforcement to carrier | Nm | 21 |