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Inspect Condition Of Brake Disks - AP42.10-P-4258S

MODEL 453 

G12096945Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
  Notes on repairs to brake system   AH42.00-P-0003-01A 
REMOVING Remove     
1
REFER TO TESTING & REPAIR
Detach complete wheels at front axle   AR40.10-P-1100SR
INSPECT Check     
2 Check brake disks (1) on front axle for cracks or score marks IMPORTANT Cracks can occur due to high stress.
IMPORTANT Brake disks (1) do not have to be replaced when the crack length is a maximum of 25 mm (0.98 inches).
For cracks and scores that have widened or that are deeper than 0.5 mm (0.02 inches):

Replace brake disks (1) subject to separate repair order.
 
MEASURING Measure     
3 Measure brake disk thickness on front axle using vernier caliper (010) Check values for front axle brake disks Brake disk thickness *BE42.10-P-1001-08Y 
SPECIAL TOOL Caliper gauge
Observe recommended limit dimensions. If the wear limit has been exceeded or will be exceeded before the next brake pad change:

Replace brake disks (1) subject to separate repair order.
Fig 1
INSTALLING Install     
4
REFER TO TESTING & REPAIR
Mount front axle wheel and tire assemblies   AR40.10-P-1100SR
CHECK VALUES FOR FRONT AXLE BRAKE DISKS

Number Designation Model 453 Brake disks not internally ventilated Model 453 Brake disks internally ventilated
BE42.10-P-1001-08Y Brake disk thickness New mm 12 22
Minimum brake disk thickness for maintenance service mm 10, 6 19, 8
Fig 1: Identifying Caliper Gauge (140 589 00 19 00)
G10038065Courtesy of MERCEDES-BENZ USA