LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2017 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments - 453 Chassis >> Testing & Repair >> Tension Folding Top - AR77.30-P-1102SRC

Tension Folding Top - AR77.30-P-1102SRC

MODEL 453.4 

G12096339Courtesy of MERCEDES-BENZ USA
G12096340Courtesy of MERCEDES-BENZ USA
  Notes on soft tops   AH77.30-P-0001-01MCO 
DISASSEMBLING Disassemble     
1 Remove roof cassette rear spoiler   AR77.33-P-2030MCO 
2 Remove seal (1.1) from rear soft top and fold forward    
3 Remove bolts (3)    
4 Release bonding on left and right in crosshatched area and fold folding roof (1) with tension cable retaining plates (4) forward    
5 Pull left and right tensioning straps (6) out of roof cassette by means of bolt (7)    
  Engage     
6 Unscrew left and right bolt (7) until tensioning strap (6) can be loosened by lifting the clamping piece (8)    
7 Lift left and right clamping pieces (8), tension tensioning strap (6), press in clamping piece (8) and tighten bolt (7) IMPORTANT The side edges of the folding roof (1) should be flush with the contour of the side supports.  
INSPECT Check     
8 Open folding roof (1) and close again    
9 Fold folding roof (1) forward and check tension of tensioning straps (6) IMPORTANT The side edges of the folding roof (1) should be flush with the contour of the side supports.
In the event of complaints

Retension left or right tensioning strap (6)
 
ASSEMBLING Assemble     
10 Insert extended length of tensioning straps (6) in roof cassette    
11 Open folding roof (1) approx. 10 cm    
12 Check bonding on left and right in crosshatched area If folding roof (1) can no longer bond securely.

Replace non-reusable adhesive residues with new sealing strip, and fill defects Sealing strip 119.32 Terostat 20x2 mm
*BR00.45-Z-1088-01A 
13 Fold back folding roof (1) with tension cable retaining plates (4)    
14 Align folding roof (1) with tension cable retaining plates (4), press on left and right in cross-hatched area and tighten bolts (3) IMPORTANT There must be no creases.  
15 Close folding roof (1)    
INSPECT Check     
16 Check tension of tension cable (5) IMPORTANT The spring of tension cable (5) must be slighted tensioned, as shown.
If end stop of tension cable (5) is in contact with a tension cable retaining plate (4).

Correct position of tension cable retaining plate (4) in question
 
17 Remove loose parts of old adhesive tape on seal (1.1) IMPORTANT Adhesive tape with good adhesion does not have to be removed.  
18 Replace removed adhesive tape of seal (1.1) IMPORTANT Use double-sided adhesive tape with a width of 19 or 25 cm.
Teroson double-sided adhesive tape, for bonding trim strips and emblems (UV-resistant and weatherproof, black) (width 12 mm), order no.: 107.64 A (width 19 mm), order no.: 107.96 K (width 25 mm), order no.: 117.05 Y
*BR00.45-Z-1075-02A 
19 Pull off protective foil of adhesive tape and stick seal (1.1) onto rear soft top without any creases    
20 Replace sealing strips (2) Sealing strip 119.32 Terostat 20X2 mm *BR00.45-Z-1088-01A 
21 Install roof cassette rear spoiler   AR77.33-P-2030MCO 
INSPECT Check     
WARNING
22
Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running.
Start engine
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
23 Check soft top for proper function In the event of complaints

Adjust soft top
AR77.30-P-1010SRC 
24 Turn off engine    
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1075-02A Teroson double-sided adhesive tape, for bonding trim strips and emblems (UV-resistant and weatherproof, black) (width 12 mm), order no.: 107.64 A (width 19 mm), order no.: 107.96 K (width 25 mm), order no.: 117.05 Y Henkel AG & Co. KGaA
BR00.45-Z-1088-01A Sealing strip 119.32 Terostat 20x2 mm Henkel AG & Co. KGaA