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Home >> Smart >> 2017 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis (Single Page) >> Brakes >> Mechanical - Hydraulic >> Brakes - Pneumatic System - 453 Chassis >> Testing & Repair >> Remove/Install Brake Booster - AR43.10-P-0350SR

Remove/Install Brake Booster - AR43.10-P-0350SR

MODEL 453 

G12094987Courtesy of MERCEDES-BENZ USA
G12094988Courtesy of MERCEDES-BENZ USA
  Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Risk of poisoning  from swallowing brake fluid.
Risk of injury  from skin and eye contact with brake fluid
Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
REMOVINGINSTALLING Remove/install     
1 Remove brake pedal   AR29.10-P-4597SR
2 Remove windshield wiper system   AR82.30-P-6400SR
3 Remove master brake cylinder (3)   AR42.10-P-0300SR
4 Detach vacuum line (2) from brake booster (1)    
5 Remove brake vacuum sensor (B64/1)   AR43.10-P-0352SR 
6 Tilt brake booster (1) and extend upward NOTES
Do not damage the boot (5) on the brake booster (1).
The brake booster (1) will otherwise have to be replaced.
NOTES
Push the brake lines (4) carefully to one side without deforming them.
Otherwise these must be replaced.
 
7 Remove seal (6) INSTALLATION IMPORTANT : Replace seal (6).  
8 Install in the reverse order    
INSPECT Check     
9 Start engine and depress brake pedal several times    
10 Turn off engine    
11 Check brake booster (1) for leaktightness