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Remove/Install Brake Lines On Underfloor - AR42.10-P-0001SR

MODEL 453 

Shown on MODEL 453.3 with CODE I01 

(Automatic air conditioning) 

G12096873Courtesy of MERCEDES-BENZ USA
  Risk of poisoning  from swallowing brake fluid.
Risk of injury  from skin and eye contact with brake fluid
Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A 
  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A 
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A 
REMOVINGINSTALLING Remove/install     
1 Insert brake pedal jack with adapter for brake pedal jack between brake pedal and driver's seat, and press brake pedal approx. 2 cm NOTES
Cover driver seat.
Otherwise the driver's seat may be soiled or damaged.
SPECIAL TOOL Brake pedal jack
Fig 3
SPECIAL TOOL Adapter for brake pedal winch Fig 1
2 Raise vehicle with vehicle lift    
3 Remove underfloor panels    
4 Unscrew left rear brake line (1) or right rear brake line (2) at separating point (3) and seal off connections TORQUE SPECIFICATION Retaining screw, brake line to threaded socket *BA42.10-P-1005-04SR 
SPECIAL TOOL Record plug Fig 2
5 Unscrew left rear brake line (1) from left rear brake hose (4) or right rear brake line (2) from right rear brake hose (5) and seal off connections SPECIAL TOOL Retaining screw, brake line to brake hose *BA42.10-P-1002-04SR 
SPECIAL TOOL Record plug Fig 2
6 Detach bracket (6) from body NOTES
Model 453 with code I01 (Air conditioning Plus)
Model 453 with code I77 (Air conditioning, manual)
Do not kink or bend the refrigerant lines.
Otherwise leaks can occur in the refrigerant circuit.
 
7 Unclip left rear brake line (1) or right rear brake line (2) IMPORTANT Make sure that the left rear brake line (1) or right rear brake line (2) is correctly seated.  
8 Remove left rear brake line (1) or right rear brake line (2) NOTES
Do not kink or bend the left rear brake line (1) or right rear brake line (2).
Otherwise leaks can occur in the brake circuit.
 
9 Install in the reverse order    
10 Bleed brake system   AR42.10-P-0010SR 
BRAKE LINES, BRAKE HOSES

Number Designation Model 453
BA42.10-P-1002-04SR Retaining screw, brake line to brake hose Nm 13
BRAKE LINES, BRAKE HOSES

Number Designation Model 453
BA42.10-P-1005-04SR Retaining screw, brake line to threaded socket Stage 1 Nm 8
Stage 2 ∠° 40
Fig 1: Identifying Adapter For Brake Pedal Winch (211 589 00 31 00)
G11128831Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Record Plug (129 589 00 91 00)
G09975019Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Brake Pedal Jack (000 589 18 31 00)
G11128830Courtesy of MERCEDES-BENZ USA