LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2017 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis (Single Page) >> Body & Frame >> Door Locks >> Doors - 453 Chassis >> Testing & Repair >> Adjust Front Door - AR72.10-P-0550SRA

Adjust Front Door - AR72.10-P-0550SRA

MODEL 453.3/4 

Shown on left side of vehicle on Model 453.3 

G12096245
  Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
INSPECT Check     
1 Check gap dimensions on front door (1) all the way round   AR60.00-P-0700-01SR
    Front door side window to sidewall paneling *BE60.00-P-1017-01CA 
    Front door to sidewall paneling *BE60.00-P-1015-01CA 
    Front door to longitudinal member *BE60.00-P-1014-01CA 
    Fender to front door *BE60.00-P-1012-01CA 
    Front door to A-pillar *BE60.00-P-1009-01CA 
    SPECIAL TOOL Feeler gauge Fig 1
REMOVING Remove     
2 Remove front fender (2)   AR88.10-P-1000SRA
  Adjust     
3 Mark position of lock striker (4)    
4 Unscrew screws (3) and remove locking eye (4)    
5 Loosen bolt (6) and nuts (5) on A-pillar    
6 Adjust gap dimensions by moving front door (1) NOTES
Carefully move front door (1).
If the front door (1) comes into contact with other components, the paint can be damaged.
AR60.00-P-0700-01SR
    Front door side window to sidewall paneling *BE60.00-P-1017-01CA 
    Front door to sidewall paneling *BE60.00-P-1015-01CA 
    Front door to longitudinal member *BE60.00-P-1014-01CA 
    Fender to front door *BE60.00-P-1012-01CA 
    Front door to A-pillar *BE60.00-P-1009-01CA 
    SPECIAL TOOL Feeler gauge Fig 1
7 Tighten bolts (6) and nuts (5) on A-pillar TORQUE SPECIFICATION Bolt/nut, hinge to body *BA72.10-P-1002-01SR 
8 Insert lock striker (4) and screw in bolts (3) up to stop IMPORTANT Observe any previous markings.
IMPORTANT It should still be possible to adjust the lock striker (4).
 
9 Adjust transition between front door (1) and side wall by moving lock striker (4) IMPORTANT The contour of the front door (1) must be flush with the contour of the side wall or protrude max. 1 mm.  
10 Tighten bolts (3) TORQUE SPECIFICATION Bolt, striker eye to pillar *BA72.10-P-1004-01SR 
INSTALLING Install     
11 Install front fender (2)   AR88.10-P-1000SRA
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.3
BE60.00-P-1009-01CA Front door to A-pillar Dimension "H1" mm 9 (±1, 5) 9 (±1, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.3
BE60.00-P-1012-01CA Fender to front door Dimension "I1" mm 6 (±1) 6 (±1)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.3
BE60.00-P-1014-01CA Front door to longitudinal member Dimension "J" mm 6 (±1, 5) 6 (±1, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.3
BE60.00-P-1015-01CA Front door to sidewall paneling Dimension "K" mm 6 (±1, 5) 6 (±1, 5)
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS

Number Designation Model 453.4 Model 453.3
BE60.00-P-1017-01CA Front door side window to sidewall paneling Dimension "M" mm 9 (±1, 5) 9 (±1, 5)
FRONT DOOR

Number Designation Model 453
BA72.10-P-1002-01SR Bolt/nut, hinge to body Nm 21
FRONT DOOR

Number Designation Model 453
BA72.10-P-1004-01SR Bolt, striker eye to pillar Nm 21
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G11129153