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Home >> Smart >> 2016 >> Fortwo Pure, Automatic DCT Trans >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Air Intake, Turbocharging - 453 Chassis >> Testing & Repair >> Remove/Install Charge Air Manifold - AR09.41-P-1310SR

Remove/Install Charge Air Manifold - AR09.41-P-1310SR

ENGINE 281.910 in MODEL 453 

G12094542Courtesy of MERCEDES-BENZ USA
G12094543Courtesy of MERCEDES-BENZ USA
G12094544Courtesy of MERCEDES-BENZ USA
NOTES Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVINGINSTALLING Remove/install     
1 Lower rear wheel drive module   AR01.00-P-3050SR
2 Disconnect ground line of battery   AR54.10-P-0003SR
3 Remove fuel distributor (2)   AR07.03-P-1450SR
4 Remove guide tube (4)   AR18.40-P-3510SR
5 Disconnect electrical connection (3)    
6 Disconnect electrical connection (5)    
7 Remove screw/bolts (6) TORQUE SPECIFICATION Bolt, charge air pipe to charge air distributor *BA09.41-P-1001-01W 
8 Remove screw/bolt (7) TORQUE SPECIFICATION Screw/bolt, charge air distributor to bracket *BA09.41-P-1002-01W 
9 Remove nuts (8) TORQUE SPECIFICATION Nut, charge air distributor to cylinder head *BA09.41-P-1003-01W 
10 Unfasten charge air distributor (1) from cylinder head    
11 Remove screws/bolts (9) at charge air cooler (10)    
12 Pull charge air cooler (10) out of charge air distributor (1) and place to one side    
13 Remove charge air distributor (1) INSTALLATION IMPORTANT Replace seals (11, 12). Ensure correct seating of the seals (11, 12).  
14 Install in the reverse order    
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation ENGINE 281.910
BA09.41-P-1001-01W Bolt, charge air pipe to charge air distributor Nm 8
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation ENGINE 281.910
BA09.41-P-1002-01W Screw/bolt, charge air distributor to bracket Nm 10
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation ENGINE 281.910
BA09.41-P-1003-01W Nut, charge air distributor to cylinder head Nm 10