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Home >> Smart >> 2016 >> Fortwo Pure, Automatic DCT Trans >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine - 453 Chassis >> Testing & Repair >> Release And Position Rear Drive Module - AR01.00-P-3050SR

Release And Position Rear Drive Module - AR01.00-P-3050SR

ENGINE 281 in MODEL 453 

G12093747Courtesy of MERCEDES-BENZ USA

Shown on engine 281.920 with transmission 700.12 

G12093748Courtesy of MERCEDES-BENZ USA

Shown on engine 281.910 

G12093749Courtesy of MERCEDES-BENZ USA

Shown on engine 281.920 

  Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
  Lower, position     
1 Remove covering over engine    
2 Secure vehicle on vehicle lift   AR00.60-P-0100SR
3 Remove underfloor paneling    
4 Remove rear axle crossmember   AR35.15-P-0250SR
5 Remove control arm   AR35.15-P-0204SR
6 Remove front engine mount on transmission housing, unfasten of the body side and swivel downwards   AR22.10-P-4330SR
7 Unhook rear muffler (1) from the right elastomer bearing (2)    
8 Remove bracket (4) with ground line (3)    
9 Unclip coolant hoses (5) from bracket (6)    
10 Unclip hydraulic line (7) for clutch operation from bracket (8) and unfasten from the body Engine 281 in model 453 with transmission 700.12  
11 Unclip vacuum lines (9) from the brackets on the body    
12 Remove screw/bolt (10) and detach positive line (11) from the body    
13 Unclip fuel line (12) from the brackets on the body    
14 Remove cable tie (13) from engine wiring harness    
15 Remove air intake hose (14)    
16.1 Remove shift cables from transmission Engine 281 in model 453 with transmission 700.12 AR26.60-P-6626SR
16.2 Remove cable for selector lever lock from transmission Engine 281 in model 453 with transmission 700.41 AR27.60-P-0002SR
17 Unhook fuel tank bleed valve (Y58) at the body    
18 Unclip electrical line (15) for fuel tank bleed valve (Y58) on air filter housing    
19 Unfasten nuts (16) for engine mount (17, 22) NOTES
Do not unscrew nuts (16) for engine mount (17, 22) completely.
The engine may fall down otherwise.
TORQUE SPECIFICATION Nut, engine mount to bearing pin
*BA22.10-P-1004-01H 
20 Attach engine support fixture   AR01.10-P-2400-06SR 
REFER TO SPECIAL TOOLS 000 588 03 62 00 Lifting platform   WS01.00-P-0091A 
    SPECIAL TOOL Adaptation Fig 2
21 Remove engine mounts (17)   AR22.10-P-1101SR
22 Remove engine mounts (22)   AR22.10-P-1102SR
23 Place flange (18) for drainage pin on the threaded pins of the engine mount flange and tighten nuts (19) finger-tight SPECIAL TOOL Lowering bolts Fig 1
24 Screw piston (20) of the drainage pin onto the engine support bearing pin    
25 Tighten piston (20) of the drainage pin at the knurled knob (21) finger-tight    
26 Raise vehicle with the vehicle lift in stages until the piston (20) of the drainage pin has moved completely into the flange (18) and the engine hangs free NOTES
When lifting onto hose, watch out for lines and detachable parts.
They can be damaged otherwise.
IMPORTANT Helper required.
 
27 Remove engine support fixture   AR01.10-P-2400-06SR 
REFER TO SPECIAL TOOLS 000 588 03 62 00 Lifting platform   WS01.00-P-0091A 
    SPECIAL TOOL Adaptation Fig 2
28 Position in reverse order    
ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Engine 281 in model 453
BA22.10-P-1004-01H Nut, engine mount to bearing pin Nm 62
Fig 1: Identifying Lowering Bolts (453 589 00 62 00)
G12093750Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Adaptation (453 589 01 62 00)
G12093751Courtesy of MERCEDES-BENZ USA