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Remove/install front axle - AR33.10-P-0100MCC

MODEL 451.3/4 

Fig 1: Identifying Front Axle Remove/Install Components (1 Of 2)
G10978336Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Front Axle Remove/Install Components (2 Of 2)
G10978337Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Remove brake carrier (1) with mounted brake caliper (2) from front axle and hang up to one side with attached brake hose IMPORTANT Do not remove brake linings. Slightly push back brake linings, if necessary using a suitable tool.
* not for USA
AR42.10-P-0500MCC
    * for USA only
INSTALLATION IMPORTANT : Press brake pedal several times until the brake linings make contact with the brake disk.
AR42.10-P-0500MCU
2 Remove bolts (3), and pull left front rpm sensor (L6/1) and right front rpm sensor (L6/2) out of steering knuckle    
3 Using a suitable tool unclip bracket (4) on left and right suspension strut, place left front rpm sensor (L6/1) and right front rpm sensor (L6/2) to one side    
4 Remove underfloor panels Rechargeable drill/screwdriver  
5 Loosen nut (5) on steering coupling (6) IMPORTANT Turn the front wheels onto lock until the nut (5) is accessible.
TORQUE SPECIFICATION
*BA46.10-P-1001-01F 
6 Lower vehicle with vehicle lift    
7 Place the front wheels in the straight-ahead position and block the steering wheel using the holding device NOTES Steering wheel must be locked. Otherwise the fanfare horns and airbag clock spring contact may be damaged.
SPECIAL TOOL Holding device
Fig 3
8 Raise vehicle with vehicle lift    
9 Unscrew nut (5) on the steering coupling (6), remove bolt (7) and slide steering coupling (6) upwards and remove from the rack-and-pinion steering (8) NOTES Only the bolt (7) and nut (5) approved for model 451 may be used. Bolts and nuts of other models with the same dimensions have different properties due to other surface coatings and may impair the strength of the bolted connection.
IMPORTANT When the nut (5) is loosened, the cam-shaped bolt (7) rotates with it approx. half a revolution. However, the bolt (7) does not have to be counterheld.
IMPORTANT Check the steering coupling (6) for ease of movement and replace if necessary.
 
10 Disconnect connector of power steering torque sensor (B23x1) For vehicles with code (V26) Power steering, EPS (FFO)  
11 Disconnect power steering connector (M19x1) For vehicles with code (V26) Power steering, EPS (FFO)  
12 Ground; disconnect interference suppression of power steering pump (W30/2) For vehicles with code (V26) Power steering, EPS (FFO)  
13 Support front axle carrier (9) with transmission jack and removal fixture and secure with tensioning strap SPECIAL TOOL Removal fixture
Transmission jack 0.5 t
Figure
14 Remove bolts (10) from front axle carrier (9) INSTALLATION IMPORTANT : Screw in bolts (10) and remove transmission jack with removal fixture. Slide front axle carrier (9) into the foremost position and align centrally in this position, then tighten bolts (10).
TORQUE SPECIFICATION
*BA33.10-P-1001-01D 
15 Unscrew nut (14) on left and right suspension strut NOTES Do not turn the piston rod of the suspension strut. Otherwise the suspension strut may be damaged.
IMPORTANT Counterhold the piston rod of the suspension strut using a Torx bit (size T45) and a shank length of 100 mm.
If the nut (14) is seized slide back boot, fasten holding device (SPECIAL TOOL 15) on the piston rod of the suspension strut and counterhold with open end wrench (SPECIAL TOOL 16).
TORQUE SPECIFICATION
*BA32.25-P-1002-04D 
    SPECIAL TOOL Open end wrench Fig 4
    SPECIAL TOOL Assembly tool set Fig 6
    SPECIAL TOOL Holding device Fig 7
16 Raise vehicle with the vehicle lift and pull front axle forward under the vehicle IMPORTANT Aid of helper required.  
17 Loosen tensioning strap, remove front axle from transmission jack and removal fixture IMPORTANT Aid of 2 helpers required.  
18 Install in the reverse order    
19 Perform wheel alignment check IMPORTANT Depending on the workshop equipment select between the measurement variant with recording the vehicle level or without recording the vehicle level.
without recording the vehicle level
AR40.20-P-0200MCC
    with recording the vehicle level AR40.20-P-0200MCE
SUSPENSION STRUTS

Number Designation Model 451.3/4
BA32.25-P-1002-04D Nut, suspension strut to rebound buffer Nm 45
FRONT AXLE CARRIER

Number Designation Model 451.3/4 except 451.390/391/490/491 Model 451.391/491
BA33.10-P-1001-01D Bolt, front-axle carrier to body Nm 100 100
STEERING SHAFT

Number Designation Model 451.3/4
BA46.10-P-1001-01F Bolt, steering coupling to rack-and-pinion steering Nm 20
Fig 3: Identifying Holding Device (129 589 01 21 00)
G10978338Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Open End Wrench (450 589 01 01 00)
G10978305Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Removal Assembly (450 589 02 62 00)
G10977991Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Assembly Tool Set (450 589 08 99 00)
G10978249Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Holding Device (451 589 00 63 00)
G10978307Courtesy of MERCEDES-BENZ USA