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Cleaning the evaporator - AR83.30-P-5555MCC

MODEL 451.3/4 with CODE (I01) Air conditioning Plus 

Fig 1: Identifying Condensation Drain, Spray Probe And Rotary Switch
G10979038Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
DANGER Risk of explosion  caused by welding or soldering work on closed air conditioning system. Risk of poisoning  caused by inhaling overheated refrigerant vapors. Risk of injury  to skin and eyes caused by contact with liquid refrigerant. Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been discharged. AS83.00-Z-0001-01A
NOTES Procedure for a damaged or leaky air conditioning system   AH83.30-N-0004-01A
1 Close air recirculation flap    
2 Switch off ignition, blower and air conditioning    
3 Remove evaporator temperature sensor   AR83.30-P-8085MCC 
4 Remove combination filter   AP83.00-P-8384MCC 
5 Expose condensation drain (1) and place suitable collecting pan underneath    
6 Fill disinfection cleaner into disinfection cleaning equipment with connected spray probe (2) IMPORTANT Use short spray probe (2).  
7 Connect disinfection cleaning equipment to compressed air hose and adjust pressure up to 10 bar    
CLEAN Cleaning the evaporator    
8 Insert spray probe (2) through opening of evaporator temperature sensor into evaporator housing    
9 Cover opening of combination filter slot IMPORTANT No disinfection cleaner must enter the interior.  
10 Place thumb on plate on spray probe (2) IMPORTANT This sets the spray direction of the spray probe (2).
When spraying through the evaporator temperature sensor opening, the plate on the spray probe (2) must point towards the vehicle interior.
 
11 Actuate disinfection cleaning equipment and move back and forth with the spray probe (2) IMPORTANT Spray using approx. 0.5 liters of disinfection cleaner. Allow disinfection cleaner to work in for at least 30 min.  
12 Check whether disinfection cleaner escapes through the condensation drain (1), clean condensation drain (1) if necessary IMPORTANT If disinfection cleaner is only dripping, check condensation drain (1) for contamination and clean.  
13 Adjust rotary switch (3) of ventilation system as shown in picture A    
14 Start engine, switch on air conditioning system, open all air vents and allow blower to run at highest setting for at least 10 min. IMPORTANT Leave the doors on the vehicle open. The evaporator is flushed out. Only when these instructions are complied with exactly is the evaporator cleaned completely and the odor eliminated.
Position rotary switch (3) after 5 min as shown in picture B.
 
15 Switch off ignition    
INSTALLING Install     
16 Remove collecting pan and install condensation drain (1)    
17 Replace combination filter   AP83.00-P-8384MCC 
18 Install evaporator temperature sensor   AR83.30-P-8085MCC 
PARTS ORDERING NOTES

Part no. Designation Quantity
A 000 581 00 04 Set consisting of pressure-feed spray gun with 2 spray probes and accessories (disinfection cleaning equipment) 1
A 009 989 61 71 Mercedes-Benz Contra Sept disinfection cleaner for air conditioning systems (contents 1l) 1
Replacement parts  IMPORTANTOnly order when required   
A 000 997 15 03 Mixed use 1
A 005 997 47 89 Quick coupling 1
A 016 997 91 45 Flat sealing ring 1
A 000 581 00 05 954 mm spray probe 1
A 000 581 01 05 1054 mm spray probe 1