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Oil line removal and installation - AR18.30-P-6850ELB

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ENGINES 157, 278 in MODEL 212, 218 

ENGINES 278 in MODEL 207 

Shown on engine 278 

Fig 1: Oil Line Remove/Install Components - Shown On Engine 278 (1 Of 2)
G09975235Courtesy of MERCEDES-BENZ USA
Fig 2: Oil Line Remove/Install Components - Shown On Engine 278 (2 Of 2)
G09975236Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
DANGER Risk of injury from grazing or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Perform operation steps 1 to 5 just during removal of the upper oil lines (1l, 1r)     
1 Open engine hood    
2 Remove engine intake air duct upstream of air filter    
3 Disconnect electrical connections on the left or right exhaust camshaft Hall sensor    
4 Remove bolt (3 or 5) on cylinder head cover and pull oil line (1l or 1r) out of the cylinder head cover IMPORTANT Plug openings.
INSTALLATION IMPORTANT Replace sealing ring for the oil line (1l or 1r).
 
SPECIAL TOOL Figure
TORQUE SPECIFICATION *BA09.40-P-1003-01R 
5 Remove bolt (3 or 5) on turbocharger, pull oil line (1l or 1r) out of the turbocharger and remove upwards IMPORTANT Plug openings.
INSTALLATION IMPORTANT Replace sealing ring for the oil line (1l or 1r).
 
SPECIAL TOOL Figure
TORQUE SPECIFICATION *BA09.40-P-1003-01R 
  Perform operation steps 6 to 11 just during removal of the lower oil lines (2l, 2r)     
6 Drain engine oil and catch in a suitable container   AP18.00-P-0101EW
7 Remove alternator When removing the oil line on the right (2r) AR15.40-P-5032ELB
8 Remove refrigerant compressor and lay with in engine compartment at the front with lines connected. When removing the oil line on the left (2l)
IMPORTANT Secure refrigerant compressor against falling down.
 
TORQUE SPECIFICATION *BA83.55-P-1001-01M 
9 Remove screw/bolts for the heat shield on oil line (2r or 2l) TORQUE SPECIFICATION *BA09.40-P-1007-01R 
10 Remove bolts (4 or 6) on turbocharger and remove oil line (2r or 2l) from turbocharger IMPORTANT Plug openings.
INSTALLATION IMPORTANT Install new gasket
 
SPECIAL TOOL Figure
IMPORTANT *BA09.40-P-1004-01R 
11 Remove bolts (4 or 6) on oil pan and remove oil line (2r or 2l) downwards IMPORTANT Plug openings.
INSTALLATION IMPORTANT Install new gasket
 
SPECIAL TOOL Figure
TORQUE SPECIFICATION *BA09.40-P-1004-01R 
12 Install in the reverse order    
13 Check engine oil level; correct if necessary   AP18.00-P-0101EW
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
14 Carry out engine test run, checking the engine for proper operation and leaks
TURBOCHARGER

Number Designation Engine 157 Engine 278
BA09.40-P-1003-01R Bolt, oil feed line to turbocharger/cylinder head Nm 9 9
BA09.40-P-1004-01R Bolt, oil return line to turbocharger/oil pan Nm 9 9
BA09.40-P-1007-01R Bolt, shield to turbocharger/cylinder head Nm 9 9
REFRIGERANT COMPRESSOR

Number Designation Engine 157 Engine 278
BA83.55-P-1001-01M Screw/bolt, refrigerant compressor to timing case/crankcase/engine support Nm 20 20
Fig 3: Identifying Set Of Stop Plugs (129 589 00 91 00)
G09975237Courtesy of MERCEDES-BENZ USA